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HomeMy WebLinkAbout3870 Copeland Dr111 z m w Q c� w Lr r w Y �F Q CD V � - C �88 i III fO CV 8 1 BATCH PLANT I 88'-6" 79'-0" 1 9'-6" StC HON A Scale:1/8"=1'-0" - 0 Qo I I AGGREGATE HOPPER CEMENT SILO SECTION B Scale: 1/8"=1'-0" - C�'T\' oy zi�B .'MILL. Mc��„ i; iCiP 8 I 7 I 6 I 5 I 4 Il C L �,����Q�.+►ER tS����i, No 53181 $ : 4► /'•...•.• e� j S 4NA ,% CHRISTOPHER S. LAZENBY, P.E. #53181 KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 3 1 CEMENT SILO SECTION Scale: 1/8"=1'-0" CAD FlLE NUMBER '1 K-747-01 a TITAN AM ER ICA COPELAND DRIVE — ZEPHYRHILLS, Fl BATCH PLANT GENERAL ARRANGEMENT DATE CREATED DWG No. REV 0 1 IV 12/15/18 K-747-02 4. Flobricsorl in, Ono. SCALE DRAWN BY DESIGNED BY SHEEP MAMff&AAM CONaTRUCTM DWAMNON 3/ 16"=1 'CSL I CSL 2 O F 8 PO 2 1 C C 2 An I Fil BATCH PLANT AGGREGATE HOPPER AGGREGATE HOPPER 79'-0" 9'-6» & STACKER PIVOT i I I r + AGGREGATE HOPPER I I I I o i �I I AGGREGATE BIN AGGRE ATE H PPEE — — — — — — — — — — ——` — — — — AGGREGATE HOPPER, — — — — — & RADIAL STACKER I II &RADIAL STACKER I I I� I o 46'-2" I 42'-4" RADIAL STACKER WHEEL TRACK AGGREGATE HOPPER & STACKER PIVOT - - - - - - - - - - - SEE DRAWING K-747-05 - - DESIGN NOTES 1. THIS PROJECT HAS BEEN DESIGNED TO, AND WORKMANSHIP SHALL, MEET ALL THE APPLICABLE REQUIREMENTS OF THE FOLLOWING CODES: • FLORIDA BUILDING CODE 6th EDITION (2017) • ASCE STANDARD 7-10, MINIMUM DESIGN LOADS FOR BUILDINGS AND OTHER STRUCTURES CEMENT SILO • ACI 318-14 BUILDING CODE REQUIREMENTS FOR STRUCTURAL CONCRETE _ � — &DRIVE THRU I —� � DESIGN IS BASED ON A SOIL BEARING PRESSURE OF 2000 PSF 2. DEAD LOADS: FROM MANUFACTURER'S STEEL TAKE -OFF 3. LIVE LOADS: FROM MANUFACTURER • STORED MATERIAL:94 LBS/FT3 CEMENTIOUS, 110 LBS/FT3 AGGREGATE • SILO ROOF & PLATFORMS:60 PSF 4. WIND LOADS: BASIC WIND SPEED: 138 MPH • EXPOSURE CATEGORY: C — — — — L RISK CATEGORY: II — — — — INTERNAL PRESSURE COEFFICIENT: N/A 5. SEISMIC DESIGN DATA: • RISK CATEGORY: II • SEISMIC IMPORTANCE FACTOR: le=1.0 • MAPPED SPECTRAL RESPONSE ACCELERATION. SS=0.068g, Sl=0.034gl • SITE CLASS: D • DESIGN SPECTRAL RESPONSE ACCELERATION: SDS=0.072g, Sp,=0.055g • SEISMIC DESIGN CATEGORY: A • BASIC SEISMIC FORCE -RESISTING SYSTEM: SYMMETRICALLY BRACED LEGS • DESIGN BASE SHEAR: AGG BIN: 0.63k, CEMENT SILO: 0.77k jillffill#, • SEISMIC RESPONSE COEFFICIENTS: CS=0.024 RESPONSE MODIFICATION COEFFICIENTS: R=3 ,,` �e SEE DRAWING K-747-04 - - - - - - - - �"OpVAER S• C) .• No 53181 b = �• ATE �� CAD FILE NUMBER /�` K-747-01 ',�• P'•� "'' •• q�•.•E �.� e TITAN AMERICA COPELAND DRIVE — ZEPHYRHILLS, FL BATCH PLANT — FOUNDATION DETAILS DATE CREATED DWG NO. REV CHRISTOPHER S. LAZENBY, P.E. #53181 &*j 4m L. d I w as 12/15/18 1 K-747-03 KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 66 reb icarlon, Ina. SCALE DRAWN BY DESIGNED BY SHEET # 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 MAINTENANCE 00NSTRUOTION SON 1 /4"-1 ' I CSL CSL 3 OF 8 I PO 8 7 6 5 4 3 1 2 1 1 N D CEMENT SILO D 30'-6 $" 5'-8Y8" 5'-8 8" 2'-3)/8„ ,-0/8» 4'-6„ 4,-6„ 1,_2%' 2'-3y>, B 6" 6" 411� 6" 6"1 AGGREGATE BIN 06 06 ELEV 75'-6" I I I I I 8'_2" 8 2» I 3'-6" 3'-6" 4'-8" 4'-8" 3'-6" 3>_6„ I o I r 1 0 I I I I I Q o I I I I oco I ELEV 76'-6" I I I I _ I o 0 I I ro I I M I I I I f i CV I I ELEV 76'-6" I ELEV 76'-6" I Ln CD N ELEV 76'-6" BATCH PLANT CD __L J O A I I lJD 1 I I I I I I N Ln I i I I - _ o OL ELEV 101'-0" I 1 m CDI 1 , 0 1 I I I I I I 7'-0" 9' 4" 7'-0" z co oI °° 23'-4„ I I Of I AGG. BIN LOADS PER COLUMN: DEAD LOAD: 6.6k LIVE LOAD: 68.3k ELEV 100'-0" WIND LOAD:±18.5k HORIZ. WIND LOAD: 10.Ok I �D B CEMENT SILO LOADS PER COLUMN: 06 06 DEAD LOAD: 8.Ok 3'-6" 9'-0" 3'-6" LIVE LOAD: 70.4 WIND LOAD:±36.Ok I 16'-0" HORIZ. WIND LOAD: 13.1 k BATCH PLANT FOUNDATION PLAN VIEW OP VA R S ', �. Q�S•.•V%C E IVs .�•y,��r V� No 63181 i �0•; S TE OF ` • ` R ' •' CAD FILE NUMBER K-747-01 i D.CHRISTOPHER TITAN AMERICA COPELAND DRIVE — ZEPHYRHILLS, FL BATCH PLANT — FOUNDATION DETAILS +��DATE CREATED DWG NO. REV S. LAZENBY, P.E. #53181 " = a I N ob 12/15/18 K-747-04 KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 66 haft ionlrion, lnc3m SCALE DRAWN BY T DESIGNED BY SHEET # 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 MAINTENANCE 06015TRUCTMDEMOLITON 3/8"-1CSL CSL 4 OF 8 PO 8 7 6 5 4 3 1 2 1 8 7 6 5 4 3 2 1 32'-616 9,-6,> Z 32'-6YB" 6'-10" 6'-1011 1'-69/8" 5'-3Y" 5'-38" 1'-65�„ D I D 2/„ 2/>, 2%" 2 8" COT AGGREGATE HOPPER " - - & STACKER PIVOT CONVEYOR SUPPORT LOADS PER COLUMN: 2o DEAD LOAD: 1.7k 1, -o"1' 0" LIVE LOAD: 2.5k I 1'-0"1 -0" C WIND LOAD:±13.2k 2 " 07 HORIZ. WIND LOAD: 2.Ok I = to 2' I I I N I o AGGREGATE HOPPER I o I o INCLINED CONVEYOR - ----- - I I _ _-----I- o - 07 u o C B 07 1 I 0 l I "clnCONVEYOR SUPPORT" I C I �' LOADS PER COLUMN I o I 00 DEAD LOAD: 0.8k „ LIVE LOAD: 1.2k ELEV 76 --6 1'-9" 1 1'-9" I WIND LOAD:±1.2k IHORIZ. WIND LOAD: 1.0k I I 3' o" 3 -0 - - co I � � 6'-0" 0 N I REBAR SHOWN ON DRAWING 07 TO BE CONTINUOUS THOUGH - THIS AREA -i co I I I I o f -zj _ — — — — _ — — — � AGGREGATE HOPPER, T N & RADIAL STACKER ;� A � E _I B 07 I I I I T - ELEV 76'-6" co I c 0 N I �ELEV I6'-6" I I AGC HOPPER LOADS PER COLUMN: — — — - MAX COMBINED LOAD: 14.Ok i RADIAL STACKER WHEEL 5' 2/ S 2/g" TRACK PER TIRE LOADS: 2 8" 2 8" DEAD LOAD: 3.5k LIVE LOAD: 4.6k WIND LOAD:±13.3k WIND 1'-6%" 5'-3 8" REVIEW DATE 5'-3Y8" 1'-6%g" CITY OF ZEPHYR I EXAMI ZILEI AND LIFE SAFETY NER WIND LOAD: 3.8k 6'-10" FIRE 6' -10" 3'-0 " 3'-O" ALL WORK SHALL COMPLY WITH NFFA CODES AND STANDARDS 6 0„ A 46'-2" A RADIAL STACKER WHEEL TRACK �����rrrrrry oPHER S, j��i� AGGREGATE HOPPER ��� g� •••1G E IUS+••.;,��i Q�, • �' F Sol & STACKER PIVOT �� No 53181low • CAD FILE NUMBER ���� K-747-01 :,�•• �., •. R..•• ' +� TITAN AMERICA COPELAND DRIVE - ZEPHYRHILLS, FL 'fill�,,► BATCH PLANT - FOUNDATION DETAILS DATE CREATED DWG N0. REV CHRISTOPHER S. LAZENBY, P.E. #53181 W am L. ® I w Qi 12/15/18 K-747-05 KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 0. Fmb iomr10A,, Ina. SCALE DRAWN BY DESIGNED BY SHEET 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 � rTON 3/8"=1' CSL CSL 5 OF 8 PO 8 6 5 4 3 1 2 1 8 7 6 5 4 2 1 4" (9) SPA. @ 9" =3'-9" (3)SPA.@12"=3'-0" 11" 11" (3)SPA.@12"=3'-0" (9) SPA. @ 5"=3'-9" 4" #5 BARS - #5 BARS 14" O ANCHOR BOLT 14" 0 ANCHOR BOLT 11" 0 ANCHOR BOLT 14" 0 ANCHOR BOLT 5" PROJECTION 5" PROJECTION 5" PROJECTION 5" PROJECTION T/GONG. EL. 76'-6" T/GONG. EL. 76'-6" T/GONG. EL, 76'-6" a I o I 0 I GRADE EL. 75'-6" GRADE EL. 75-6" I o GRADE EL. 75-6" NCD �/ // ' Z#5 D 4" (6) SPA. @ 7"=3'-6" (3) SPA.@12"=3'-0" 1'_2" 1'_2°° (3)SPA.@12"-3'-0" (6) SPA. @ 7"=3'-6" 4" SECTION #5 BARS AT 10" O.C. TOP BARS AT 7" O.C. & BOTTOM #5 BARS AT 10" O.C. 5 BARS AT 7" O.C. TOP & BOTTOM #5 BARS A TOP &BOTTOM TOP &BOTTOM #5 BARS 2„ (7)SPA@5"=2'-11" 2� /» (7)SPA@5"=2'-11"�21" #5 BARS 14" O ANCHOR @0 T 5" PROJECTION 11" 0 HEAVY HEX NUT W/FLAT WASHER #5 BARS AT I12" O.C. T/GONG. EL. 76'_6" 0 I 0 I Q o f GRADE EL. 75'-6" T CONC. EL. 75'-6" GRADE EL. 75'-6" LLJ _ 1n, I_ - C-�ly4 CD 4" (6) SPA. @ 7"=3'-6" (3) SPA.@12"=3'-0" 1'-2" 1'-2" (3)SPA.@12"-3'-0" (6) SPA. @ 7"=3' 6" 4" Q W _ 1„ 14 HEAVY HEX NUT #5 BARS #5 BARS WELD TO ROD SECTION D Scale:1/2"=V-0" 04 TYPICAL AGG. BIN & CEMENT SILO ANCHOR BOLT SCALE: 1" = 1'-O" EIGHT (24) REQUIRED MATERIAL: ASTM F1554 GRADE 55 6" (8) SPA. @ 1' -0" = 8'-0" (7) SPA. @ 7"=4'-1" 11" (5) SPA. @ 1'-O"=5'-0" 7) SPA. @ 7=4-1 = -O' (8 SPA> @ 1-O' 8' 6 #5 BARS oil #5 BARS 14"0 ANCHOR BOLT 11" 0 ANCHOR BOLT 11" 0 ANCHOR BOL 11" 0 ANCHOR BOLT 5" PROJECTION 5" PROJECTION 5" PR JECTIO 5" PROJECTION GRADE EL. 76'-6" T/CONC. EL. 76'-6" CD � GRADE EL. 75'-6" - - - - - - - GRADE EL. 75'-6" . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. .. .. .. . . . .. #5 BARS 4" 8" (8) SPA. @ 1'-O" = 8'-0" (6) SPA. @ 7"=3'-6" (7) SPA. @ 1'-0" = T-0" (6) SPA. @ 7"=3'-6" (8) SPA. @ 1'-O" = 8'-0" 8 4 BARS #5 SECTION B Scale:1/2"=V-0" 04 8'-6" 15-0" 8'-6" 6" (8) SPA. @ 1'-O" = 8'-0" (7) SPA. @ 7"=4'-1" 11" (5) SPA. @ 1'-O"=5'-O" 11" (7) SPA. @ 7"=4'-1" (8) SPA> @ 1'-0" = 8'-0" 6 #5 BARS #5 BARS GRADE EL. 76'-6" T/CONC. EL. 76'-6" - RAMP DOWN RAMP DOWN y o GRADE EL. 75'-6" GRADE EL. 75'-6" 4" 8' (8) SPA. @ 1 -O" = 8 -0' (6) SPA. @ 7"=3'-6' (7) SPA. @ 1'-0 = 7'-0" (6) SPA. @ 7"=3'-6" (8) SPA. @ 1'-0 = 8 -0" 8"�OQ S . (,��i #5 BARS #5 BARS ��.``y'� ; •NER G•E N SF•.,cF •••�`' SECTION = �� N, 53181 .. V. •* - Scale: 1/2"=1'-0" 04 * * : (r : AT ,' W` O CAD FILE NUMBER '0�� K-747-01 ,��'' �• '' R�''�• E TITAN AMERICA COPELAND DRIVE - ZEPHYRHILLS, FL BATCH PLANT - FOUNDATION DETAILS { + DATE CREATED DWG N0. REV CHRISTOPHER S. LAZENBY, P.E. #53181 12/15/18 1 K-747-06 KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 0. 1''abrionrlon.r I1'7o. SCALE DRAWN BY DESIGNED BY SHEET 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 DEMON 3/8"-1 CSL CSL 6 OF 8 PO 8 7 6 5 4 2 1 2'-0" a" 0 ANCHOR BOLT 4" PROJECTION 12 (6) #5 DOWELS D 6X6—W4XW4 $"O ANCHOR BOLT 4" PROJECTION "'0 ANCHOR BOLT 4" PROJECTION L, D o #3 TIES. SPACE AS #3 TIES @ 5" O.C. T/CONC. EL. 101'-8" SHOWN IN SECTIONS N T/CONC. EL. 76 -6" x I_ 6X6-W4XW4 CD i i °O T/CONC. EL. 76'-6" GRADE EL. 75'-6" GRADE EL. 75'-6,> 3" 45` CHAMFER (TYP.) xx #5 BARS AT ��A TYPICAL CONVEYOR PIER SECTION SECTION A EACH WAY Scale:1/2"=V-0" 05 SECTION SCALE: 1" = 1'-0" Scale:1/2"=1'-0" 05 1 "O HEAVY HEX NUT W/FLAT WASHER a Q w 0 1"o _ a 1 "0 HEAVY HEX NUT Lij WELD TO ROD C C TYPICAL STACKER PIVOT "'0 ANCHOR BOLT s" 0 ANCHOR BOLT 1 "� ANCHOR BOLT a" 0 ANCHOR BOLT 4 PROJECTION 4" PROJECTION 4" PROJECTION 4" PROJECTION ANCHOR BOLT SCALE: 1" = 1'-0" 6X6—W4XW4 FOUR (4) REQUIRED T/CONC. 101'-8" #3 TIES @ 7" O.C. T/CONC. EL. 76'-6" MATERIAL: ASTM F1554 GRADE 55 0 0 T CONC. & GRADE EL. 75'-6" - `��� ��� �/� ��� � GRADE EL, 75'-6" j;��� ��� ��� ��� ���, —7 » $ 0 HEAVY HEX NUT W/FLAT WASHER � #5 BARS AT 12" O.C. Y������ � � , � �i / EACH WAY/�A����/�� _ \ SECTION E „o #5 BARS AT 12" O.C. Scale: 1/2"=V-0" 05 o - � g"4 HEAVY HEX NUT EACH WAY WELD TO ROD SECTION B Scale:l/2"=1'-0" 05 TYPICAL AGG HOPPER ANCHOR BOLT SCALE: 1" = 1'-0" SIXTEEN (16) REQUIRED MATERIAL: ASTM F1554 GRADE 55 B B 4" 0 ANCHOR BOLT 4" PROJECTION 4"0 HEAVY HEX NUT W/FLAT WASHER 0 Q w T CONC. 101'-8" #3 TIES @ 7" O.C. 00 i IY4"O T CONC. & GRADE EL. 75'-6" 00 i o L 3» 0 HEAVY HEX NUT '— WELD TO ROD #5 BARS AT 12" O.C. EACH WAY SECTION rc TYPICAL CONVEYOR SUPPORT Scale: 1/2"=V-0" 05 ANCHOR B O ET SCALE: 1 " = 1'-0" EIGHT (8) REQUIRED MATERIAL: ASTM F1554 GRADE 55 A A S. 4co '.�aS VQ. � No 53181 . � = CAD F11E NUMBER � � L K-747-01 TITAN AMERICA = T F = %gyp . COPELAND DRIVE - ZEPHYRHILLS, BATCH PLANT - FOUNDATION DETAILS FL �••` •� •'•• "� �,,► DATE CREATED DWG NO. REV CHRISTOPHER S. ••p��P�„ #531 81 KNIGHT INDUSTRIAL S(ltlT - C.O.A. #9480 �/� ICE L. Q 1 N Qi 12/15/18 K-747-07 46 F=tXC10=r10 InO. # , SCALE DRAWN BY DESIGNED BY SHEET 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 MA1NTLVAM CoNsTn ICTION vwKxjm 1 /2"-1 CSL CSL 7 OF 8 PO 8 6 5 4 3 1 2 1 5 I 4 3 2 C GENERAL NOTES: 1. THE CONTRACTOR SHALL BE RESPONSIBLE FOR COMPLYING WITH ALL SAFETY PRECAUTIONS AND REGULATIONS DURING THE WORK. THE ENGINEER WILL NOT ADVISE ON, NOR ISSUE DIRECTION AS TO SAFETY PRECAUTIONS AND PROGRAMS. 2. THE STRUCTURAL DRAWINGS HEREIN REPRESENT THE FINISHED STRUCTURE. THE CONTRACTOR SHALL PROVIDE ALL TEMPORARY GUYING AND BRACING REQUIRED TO ERECT AND HOLD THE STRUCTURE IN PROPER ALIGNMENT UNTIL ALL STRUCTURAL WORK AND CONNECTIONS HAVE BEEN COMPLETED. 3. THE INVESTIGATION, DESIGN, SAFETY, ADEQUACY AND INSPECTION OF ERECTION BRACING, SHORING, TEMPORARY SUPPORTS, ETC., IS THE SOLE RESPONSIBLY OF THE CONTRACTOR. 4. THE ENGINEER SHALL NOT BE RESPONSIBLE FOR THE METHODS, TECHNIQUES AND SEQUENCES OF PROCEDURES TO PERFORM THE WORK. 5. THE SUPERVISION OF THE WORK IS THE SOLE RESPONSIBILITY OF THE CONTRACTOR. 6. SITE SAFETY AND THE MEANS, METHODS AND SEQUENCING OF CONSTRUCTION OPERATIONS ARE THE SOLE RESPONSIBILITY OF THE GENERAL CONTRACTOR. 7. DRAWINGS INDICATE GENERAL AND TYPICAL DETAILS OF CONSTRUCTION. WHERE CONDITIONS ARE NOT SPECIFICALLY SHOWN, SIMILAR DETAILS OF CONSTRUCTION SHALL BE USED, SUBJECT TO APPROVAL OF THE ENGINEER. 8. ALL STRUCTURAL SYSTEMS WHICH ARE TO BE COMPOSED OF COMPONENTS TO BE FIELD ERECTED SHALL BE SUPERVISED BY THE SUPPLIER DURING MANUFACTURING, DELIVERY, HANDLING, STORAGE, AND ERECTION IN ACCORDANCE WITH THE SUPPLIER'S INSTRUCTIONS AND REQUIREMENTS. 9. LOADING APPLIED TO THE STRUCTURE DURING THE PROCESS OF CONSTRUCTION SHALL NOT EXCEED THE SAFE LOAD -CARRYING CAPACITY OF THE STRUCTURAL MEMBERS. 10. DO NOT APPLY ANY CONSTRUCTION LOADS UNTIL STRUCTURAL FRAMING IS PROPERLY CONNECTED TOGETHER AND UNTIL ALL TEMPORARY BRACING IS IN PLACE. 11. ALL ASTM AND OTHER REFERENCED STANDARDS AND CODES ARE FOR THE LATEST EDITIONS OF THESE PUBLICATIONS, UNLESS OTHERWISE NOTED. 12. SHOP DRAWINGS AND OTHER ITEMS SHALL BE SUBMITTED TO THE ENGINEER FOR REVIEW PRIOR TO FABRICATION. ALL SHOP DRAWINGS SHALL BE REVIEWED BY THE CONTRACTOR BEFORE SUBMITTAL. THE ENGINEER'S REVIEW IS TO BE FOR CONFORMANCE WITH THE DESIGN CONCEPT AND GENERAL COMPLIANCE WITH THE RELEVANT CONTRACT DOCUMENTS. THE ENGINEER'S REVIEW DOES NOT RELIEVE THE CONTRACTOR OF THE SOLE RESPONSIBILITY TO REVIEW, CHECK, AND COORDINATE THE SHIP DRAWINGS PRIOR TO SUBMISSION. THE CONTRACTOR REMAINS SOLELY RESPONSIBLE FOR ERRORS AND OMISSIONS ASSOCIATED WITH THE PREPARATION OF SHIP DRAWINGS AS THEY PERTAIN TO MEMBER SIZES, DETAILS, DIMENSIONS, ETC. 13. WHEN CALCULATIONS ARE INCLUDED IN THE SUBMITTALS FOR COMPONENTS OF WORK DESIGNED AND CERTIFIED BY A DESIGNATED ENGINEER, THE REVIEW BY THE ENGINEER OF RECORD (EOR) SHALL BE FOR CONFORMANCE WITH THE RELEVANT CONTRACT DOCUMENTS. THE EOR'S REVIEW DOES NOT RELIEVE THE DESIGNATED ENGINEER FROM RESPONSIBILITY FOR THE DESIGN OF THEIR SYSTEM(S) AND THE COORDINATION WITH THE ELEMENTS OF THE STRUCTURE UNDER THE CERTIFICATION OF THE ENGINEER OF RECORD, OR OTHER DESIGNATEDL ENGINEERS. THE EOR'S REVIEW DOES NOT CONSTITUTE A WARRANTY OF THE ACCURACY OR COMPLETENESS OF THE DESIGNATED ENGINEER'S DESIGN. 14. CONTRACTORS SHALL VISIT THE SITE PRIOR TO BID TO ASCERTAIN CONDITIONS WHICH MAY ADVERSELY AFFECT THE WORK OR COST THERE OF. 15. NO STRUCTURAL MEMBER MAY BE CUT, NOTCHED, OR OTHERWISE REDUCED IN STRENGTH WITHOUT WRITTEN DIRECTION FROM THE ENGINEER OF RECORD. 16. WHEN MODIFICATIONS ARE PROPOSED TO STRUCTURAL ELEMENTS UNDER THE DESIGN AND CERTIFICATION OF A SPECIALTY ENGINEER, WRITTEN AUTHORIZATION BY THE SPECIALTY ENGINEER MUST BE OBTAINED AND SUBMITTED TO THE ENGINEER OF RECORD FOR REVIEW, PRIOR TO PERFORMING THE PROPOSED MODIFICATION. 17. THE CONTRACT DOCUMENTS ARE COMPLEMENTARY, IN THAT IT SHALL BE REGARDED THAT ANY ITEM OF CONSTRUCTION WHICH IS CALLED FOR ON ANY DRAWING OR SPECIFICATION SHALL BE AS IF CALLED FOR BY ALL CONSTRUCTION DOCUMENTS. THE SOLE RESPONSIBILITY FOR DIVISION OF WORK BY TRADE OR SUBCONTRACTOR RESTS WITH THE GENERAL CONTRACTOR. ITEMS SHOWN IN ONE VIEW SHALL BE AS IF CALLED FOR ON ALL VIEWS REGARDLESS OF SCALE OF THE VIEW OF THE DRAWING WHERE SHOWN. 18. CROSS REFERENCE ALL CONSTRUCTION DOCUMENTS FOR INFORMATION NOT SHOWN ON STRUCTURAL PLANS REGARDING ITEMS TO BE PLACED BELOW CONCRETE SLABS, BELOW OR THRU CONCRETE PILE CAPS, IN OR THROUGH MASONRY WALLS AND ANCHORAGE OF NON-STRUCTURAL ITEMS. 19. INFORMATION ON THIS SHEET IS PROVIDED FOR THE CONVENIENCE OF THE CONTRACTOR AND IS NOT INTENDED TO NEGATE THE REQUIREMENTS OF THE PROJECT TECHNICAL SPECIFICATIONS. IN THE EVENT OF DISCREPANCIES THE MORE STRINGENT REQUIREMENTS SHALL GOVERN UNTIL A RULING 1S MADE BY THE ENGINEER OF RECORD. 20. CONTRACTOR SHALL VERIFY ALL DIMENSIONS AND CONDITIONS AT THE PROJECT SITE PRIOR TO STARTING WORK AND SHALL NOTIFY THE ARCHITECT/ENGINEER IMMEDIATELY OF ANY DISCREPANCIES. THE CONTRACTOR SHALL NOTIFY THE ARCHITECT/ENGINEER OF ANY EXISTING SITE CONDITIONS THAT ARE NOT CONSISTENT WITH THE DRAWINGS. 21. THE CONTRACTOR IS SOLELY RESPONSIBLE FOR THE DESIGN AND ERECTION OF TEMPORARY BRACING AND SHORING AS REQUIRED FOR STABILITY OF THE STRUCTURE DURING ALL PHASES OF CONSTRUCTION. 22. THE CONTRACTOR SHALL VERIFY SIZES AND LOCATIONS OF ALL SLOTS, PIPES, SLEEVES, ANCHOR BOLTS, ETC. AS REQUIRED FOR ALL TRADES PRIOR TO CONSTRUCTION AND THE COST OF THESE SHALL BE PART OF THE CONTRACT. 23. ALL SECTIONS AND DETAILS ARE TYPICAL AT SIMILAR LOCATIONS AND WHERE APPLICABLE. 24. ALL ELEVATIONS AND DIMENSIONS SHOWN ARE FINAL IN -PLACE LOCATIONS. 25. CONTRACTOR & FABRICATORS SHALL ACCOUNT FOR ALL DEAD -LOAD DEFLECTIONS IN THE DETAILING OF ALL BEAMS, TRUSSES, AND RIGID FRAMES. DETAIL SUCH ELEMENTS SO THAT THE LINES AND ELEVATIONS ARE CORRECT AFTER DEAD -LOAD DEFLECTIONS OCCUR. 26. ALL PROPRIETARY SYSTEMS OR ACCESSORIES DESIGNATED IN THESE PLANS AS "OR EQUAL" MAY BE SUBSTITUTED WITH ANOTHER SYSTEM THAT HAS LOAD CAPACITY GREATER THAN OR EQUAL, AND DEFLECTION LESS THAN OR EQUAL TO THE SYSTEM DESIGNATED. APPROVAL SHALL BE REQUESTED FOR ANY SUBSTITUTIONS BY THE ENGINEER OF RECORD THROUGH AND RFi. THE CONTRACTOR SHALL BE HELD FINANCIALLY RESPONSIBLE FOR THE REPLACEMENT OF UNAPPROVED SUBSTITUTIONS WHICH ARE NOT EQUIVALENT TO THE DESIGNATED SYSTEM OR ACCESSORY. 27. ALL PROPRIETARY SYSTEMS AND ACCESSORIES SHALL BE INSTALLED WITH STRICT ADHERENCE TO MANUFACTURERS INSTRUCTIONS AND RECOMMENDATIONS. EARTHWORK NOTES: 1. EXCAVATIONS SHALL NOT EXTEND WITHIN ONE FOOT OF THE NATURAL SLOPE OF THE SOIL UNDER ANY EXISTING FOUNDATION UNLESS THE EXISTING FOUNDATION HAS BEEN PROPERLY SECURED. 2. THE EXCAVATION OUTSIDE THE FOUNDATION SHALL BE BACKFILLED WITH SOIL THAT IS FREE OF ORGANIC MATERIAL, CONSTRUCTION DEBRIS, COBBLES AND BOULDERS OR WITH A CONTROLLED LOW -STRENGTH MATERIAL (CLSM). THE BACKFILL SHALL BE PLACED IN LIFTS AND COMPACTED IN A MANNER THAT DOES NOT DAMAGE THE FOUNDATION OR THE WATERPROOFING OR DAMPPROOFING MATERIAL. SUITABLE MATERIALS SHALL CONSIST SOLELY, OR IN COMBINATIONS, OF CRUSHED PCC PAVEMENT, CRUSHED COMPOSITE PAVEMENT, CRUSHED STONE, SAND, OR GRAVEL 3. COMPACTED FILL MATERIAL 12 INCHES (305 MM) IN DEPTH MAY BE USED PROVIDED THE IN -PLACE DRY DENSITY IS NOT LESS THAN 90 PERCENT OF THE MAXIMUM DRY DENSITY AT OPTIMUM MOISTURE CONTENT DETERMINED IN ACCORDANCE WITH ASTM D 1557. 4. THE GROUND IMMEDIATELY ADJACENT TO THE FOUNDATION SHALL BE SLOPED AWAY FROM THE STRUCTURE AT A SLOPE OF NOT LESS THAN ONE UNIT VERTICAL IN 20 UNITS HORIZONTAL (5-PERCENT SLOPE) FOR A MINIMUM DISTANCE OF 10 FEET (3048 MM) MEASURED PERPENDICULAR TO THE FACE OF THE WALL. IF PHYSICAL OBSTRUCTIONS OR LOT LINES PROHIBIT 10 FEET (3048 MM) OF HORIZONTAL DISTANCE, A 5-PERCENT SLOPE SHALL BE PROVIDED TO AN APPROVED ALTERNATIVE METHOD OF DIVERTING WATER AWAY FROM THE FOUNDATION. SWALES USED FOR THIS PURPOSE SHALL BE SLOPED A MINIMUM OF 2 PERCENT WHERE LOCATED WITHIN 10 FEET (3048 MM) OF THE STRUCTURE FOUNDATION. IMPERVIOUS SURFACES WITHIN 10 FEET (3048 MM) OF THE STRUCTURE FOUNDATION SHALL BE SLOPED A MINIMUM OF 2 PERCENT AWAY FROM THE STRUCTURE. CONCRETE NOTES: 1. CONCRETE SHALL DEVELOP 3000 POUNDS PER SQUARE INCH COMPRESSIVE STRENGTH IN 28 DAYS, UNLESS NOTED. 2. SAMPLES FOR TESTING SHALL BE OBTAINED IN ACCORDANCE WITH ACI 301 AND SHALL BE TAKEN NOT LESS THAN ONCE A DAY, NOR LESS THAN ONCE FOR EACH 150 CU. YD. OF CONCRETE, NOR LESS THAN ONCE FOR EACH 5000 SQ. FT. OF SURFACE AREA FOR WALLS AND SLABS. IF PLACING A NUMBER OF ITEMS EACH SMALLER THAN 15 CUBIC YARDS, ONE SAMPLE MINIMUM PER 15 CUBIC YARDS SHALL BE TAKEN. 3. FOR EACH CONCRETE SAMPLE OBTAINED, THE FOLLOWING TESTS SHALL BE CONDUCTED IN ACCORDANCE WITH ACI 301: • STRENGTH TEST • SLUMP • CONCRETE TEMPERATURE • AIR CONTENT • LOCATION OF CONCRETE ON THE JOB AND ASSOCIATED DRAWING NUMBERS • DATE POURED • MIX IDENTIFICATION • SPECIFIED STRENGTH • 7 AND 28-DAY COMPRESSIVE STRENGTH • AIR TEMPERATURE • NAME OF INSPECTOR MAKING CYLINDERS AND CYLINDER NUMBER 4. WHERE CONCRETE IS TO BE PLACED IN THE UNITED STATES OF AMERICA, READY MIXED CONCRETE SUPPLIERS SHALL BE CERTIFIED IN ACCORDANCE WITH ONE OF THE FOLLOWING: • CERTIFICATION BY HOLDING A CURRENT NRMCA CERTIFICATE OF CONFORMANCE FOR CONCRETE PRODUCTION FACILITIES • CERTIFICATION FROM AN INDEPENDENT TESTING AGENCY STATING CONFORMANCE WITH NRMCA CERTIFICATION OF READY MIXED CONCRETE PRODUCTION FACILITIES • CERTIFICATION FROM THE STATE DEPARTMENT OF TRANSPORTATION FROM THE STATE OF THE PROJECT SITE LOCATION 5. THE CERTIFICATIONS SHALL BE CURRENT FOR THE DURATION OF THE CONCRETE SUPPLY. 6. ALL ADMIXTURES, EXCEPT THOSE IN THE CONTRACT APPROVED MIX DESIGNS, SHALL REQUIRE THE ENGINEER OF RECORD'S AUTHORIZATION FOR USE. 7. ALL APPROVED ADMIXTURES SHALL BE ADDED AT THE BATCH PLANT. 8. CALCIUM CHLORIDE AND ADMIXTURES CONTAINING SOLUBLE CHLORIDES SHALL NOT BE PERMITTED 9. WATER USED FOR MIXING WATER, ICE, CURING, OR ANY OTHER FUNCTION RELATING TO PLACEMENT OF CONCRETE SHALL BE POTABLE. 10. OTHER WATER MAY BE USED IF TESTED FOR SUITABILITY IN ACCORDANCE WITH ASTM C94/C94M. 11. WASH WATER FROM MIXER WASHOUT OPERATIONS SHALL NOT BE USED AS MIXING WATER. 12. STORAGE, HANDLING, MEASURING, MIXING, TRANSPORTING, AND PLACING OF CONCRETE MATERIALS SHALL FOLLOW THE METHODS AND MEANS OUTLINED IN ACI 304R AND COMPLY WITH MANUFACTURER'S RECOMMENDATION FOR HANDLING, STORAGE, AND PROTECTION. 13. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT DOCUMENTS, THE MAXIMUM SIZE OF COARSE AGGREGATE IN CONCRETE SHALL BE IN ACCORDANCE WITH ACI 301 AND SHALL NOT BE GREATER THAN: • SLABS AND WALLS LESS THEN 8" THICK: 1/4" (20mm) • LIGHTWEIGHT CONCRETE: %" (20mm) • LIQUID RETAINING STRUCTURES: 3/4' (20mm) • UNDERGROUND PIPE OR ELECTRICAL ENCASEMENTS: Y4' (20mm) • STRUCTURES (BEAM AND COLUMN CONSTRUCTION): Y4' (20mm) • FIREPROOFING OR STRUCTURAL STEEL ENCASEMENTS: %" (10mm) • ALL OTHER ITEMS: %" (40mm) 20. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT DOCUMENTS, AIR CONTENT AT THE POINT OF DELIVERY SHALL BE IN ACCORDANCE WITH ACI 301-05, TABLE 4.2.2.4, FOR MODERATE EXPOSURE. 21. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT DOCUMENTS, THE MAXIMUM WATER-CEMENTITIOUS MATERIALS RATIO SHALL BE 0.4 FOR LIQUID -RETAINING (HYDRAULIC) STRUCTURES AND 0.45 FOR ALL OTHER CONCRETE. 22. UNLESS OTHERWISE APPROVED BY THE PURCHASER, JOB -MIXED CONCRETE SHALL NOT BE PERMITTED. 23. INSPECTION AND AUTHORIZATION SHALL BE OBTAINED FROM THE PURCHASER BEFORE PLACING CONCRETE. 24. CONCRETE DELIVERY TICKETS SHALL BE MAINTAINED AS A RECORD FOR READY MIXED CONCRETE. 25. CONCRETE THAT HAS ACHIEVED INITIAL SET OR HAS BEEN CONTAMINATED BY FOREIGN MATTER SHALL NOT BE DEPOSITED IN THE STRUCTURE. 26. RETEMPERING OR ADDITION OF WATER AFTER CONCRETE IS FIRST MIXED SHALL NOT BE PERMITTED. 27. MATERIALS AND EQUIPMENT FOR PROTECTION AND CURING SHALL BE OPERATIONAL AT THE PLACEMENT SITE BEFORE PLACEMENT BEGINS. 28. SLABS SHALL BE PLACED IN ALTERNATING STRIPS. 29. THE INTERVAL BETWEEN CONCRETE DELIVERIES SHALL BE SUCH THAT NO MORE THAN 20 MINUTES INTERRUPTION ELAPSE DURING PLACEMENT OF A SINGLE FOUNDATION OR SLAB, UNLESS APPROVED BY THE ENGINEER OF RECORD. 30. DISCHARGE OF THE CONCRETE SHALL BE COMPLETED WITHIN 45 MINUTES AFTER THE INTRODUCTION OF THE MIXING WATER TO THE CEMENT AND AGGREGATES OR THE INTRODUCTION OF THE CEMENT TO THE AGGREGATES. THIS TIME MAY BE EXTENDED UP TO 90 MINUTES WITH APPROVAL OF THE ENGINEER OF RECORD. 31. IF THE COMBINATION OF TEMPERATURE, HUMIDITY, AND WIND VELOCITY AS SHOWN IN ACI 305R, FIGURE 2.1.5, IS EXPECTED TO CAUSE A RATE OF EVAPORATION EQUAL TO OR GREATER THAN 0.2 POUNDS PER SQUARE FOOT PER HOUR (9.6 NEWTONS PER SQUARE METER PER HOUR), THE RECOMMENDATIONS OF ACI 305R SHALL BE FOLLOWED FOR CONCRETE SUPPLY AND CONSTRUCTION. 32. IF COLD WEATHER EXISTS THEN ACI 306R-10 "GUIDE TO COLD WEATHER CONCRETING" SHALL GOVERN CONCRETE SUPPLY AND INSTALLATION: • COLD WEATHER EXISTS WHEN THE AIR TEMPERATURE HAS FALLEN TO, OR IS EXPECTED TO FALL BELOW 40°F (4-C) DURING THE PROTECTION PERIOD • THE PROTECTION PERIOD IS DEFINED AS THE TIME REQUIRED TO PREVENT CONCRETE FROM BEING AFFECTED BY COLD WEATHER. 34. UNLESS OTHERWISE APPROVED BY THE ENGINEER OF RECORD, NO SUPERIMPOSED LOAD SHALL BE APPLIED TO SELF-SUPPORTING MEMBERS BEFORE THE 28-DAY VERIFICATION OF THE SPECIFIED STRENGTH, UNLESS THE SPECIFIED 28-DAY STRENGTH HAS BEEN VERIFIED BY FIELD CURED CYLINDER. CONCRETE FORMWORK 1. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT DOCUMENTS, 3/4-INCH CHAMFER STRIPS SHALL BE PROVIDED AT ALL CORNERS ON PERMANENTLY EXPOSED SURFACES. 2. FORM -RELEASE AGENTS SHALL NOT BE APPLIED IF CONCRETE SURFACES SHALL RECEIVE SPECIAL FINISHES OR WHERE THE AGENT MAY AFFECT APPLIED COVERINGS. 3. ALTERNATELY, INSIDE SURFACES OF UNTREATED FORMWORK SHALL BE SOAKED WITH CLEAN WATER AND KEPT MOIST BEFORE PLACING CONCRETE. 4. FORM REMOVAL SHALL BE IN ACCORDANCE WITH ACI 301 AND THE FOLLOWING: • STRUCTURES FOR WHICH THE FORMS DO NOT PROVIDE VERTICAL SUPPORT(E.G., FOOTINGS, PIERS, COLUMNS, WALLS, OR SIDES OF BEAMS), THE FORMS MAY BE REMOVED 48 HOURS AFTER COMPLETION OF PLACEMENT IF THE CONCRETE IS SUFFICIENTLY HARD TO PREVENT DAMAGE BY FORM REMOVAL, AND IF CURING STARTS IMMEDIATELY • FORMS FOR SELF-SUPPORTING MEMBERS MAY BE REMOVED IF THE CONCRETE STRENGTH IS AT LEAST 80 PERCENT OF THE SPECIFIED 28-DAY STRENGTH. REFER TO ACI 301-05, SECTION 2.3.4, FOR DETERMINING STRENGTH OF CONCRETE FOR REMOVAL OF FORMS. 5. UNLESS OTHERWISE APPROVED BY THE PURCHASER, FORMS SHALL NOT BE LEFT PERMANENTLY IN PLACE. 6. FORM ACCESSORIES THAT REMAIN EMBEDDED IN THE CONCRETE (E.G., TIES AND HANGERS) SHALL BE A COMMERCIALLY MANUFACTURED TYPE. 7. UNLESS SPECIFIED OTHERWISE IN THE CONTRACT DOCUMENTS, FORMED CONCRETE SURFACES SHALL BE CONSTRUCTED IN ACCORDANCE WITH THE TOLERANCES SHOWN IN ACI 117, TOLERANCES FOR CONCRETE SURFACES NOT SPECIFICALLY MENTIONED IN ACI 117 SHALL BE IN ACCORDANCE WITH ACI 117, SECTION 4. 8. FORMWORK FOR COLUMN AND WALL SHALL BE PROVIDED WITH ADEQUATE CLEANOUT OPENINGS TO PERMIT INSPECTION AND EASY CLEANING AFTER REINFORCEMENT HAS BEEN PLACED. 9. ALL SIDE AND BOTTOM SURFACES OF STRUCTURES THAT WILL BE EXPOSED SHALL BE FORMED. 10. UNLESS OTHERWISE APPROVED BY THE ENGINEER OF RECORD, VERTICAL SURFACES OF SUBGRADE STRUCTURES AND PAVEMENTS SHALL BE FORMED AT LEAST TO A DEPTH OF 12 INCHES BELOW GRADE. THE STRUCTURE BELOW THIS LEVEL MAY BE PLACED AGAINST EARTH. CONTROL JOINTS 1. ALL JOINTS SHALL BE LOCATED AND CONSTRUCTED IN ACCORDANCE WITH THE CONTRACT DOCUMENTS. ANY VARIATION FROM THE LOCATION SPECIFIED SHALL BE APPROVED BY THE ENGINEER OF RECORD. 2. CONTROL JOINTS TO BE CUT WITH A SAW SHALL BE CUT AS SOON AS THE CONCRETE IS HARD ENOUGH TO PREVENT SURFACE RAVELING AND AGGREGATE DISLODGING, AND WITHIN 12 HOURS AFTER CONCRETE PLACEMENT. 3. CONTROL JOINTS IN SLAB TOPPINGS SHALL BE LOCATED DIRECTLY ABOVE AND IN LINE WITH THE CONTROL JOINTS IN THE UNDERLYING CONCRETE SLAB. 4. ISOLATION JOINTS SHALL BE PLACED WHERE THE PAVEMENT ADJOINS VERTICAL SURFACES (E.G., WALLS, COLUMNS, CATCH BASINS, MANHOLES, AND EQUIPMENT FOUNDATIONS). ISOLATION JOINTS SHALL BE LOCATED IN ACCORDANCE WITH THE CONTRACT DOCUMENTS. 5. DOWELS AT EXPANSION JOINTS SHALL BE PROPERLY ALIGNED TO PREVENT ANY RESTRAINT ON EXPANSION MOVEMENT AT THE JOINT. 6. THE SURFACE OF JOINTS SHALL BE CLEANED OF SCALE AND LAITANCE AND THOROUGHLY WETTED, BUT FREE OF STANDING WATER, BEFORE PLACING ADJOINING CONCRETE. 7. WATERSTOPS SHALL BE INSTALLED IN ACCORDANCE WITH THE CONTRACT DOCUMENTS AND THE MANUFACTURER'S RECOMMENDATIONS. CURING 1. UNLESS OTHERWISE SPECIFIED IN THIS PRACTICE OR IN THE CONTRACT DOCUMENTS, CONCRETE SHALL BE CURED AND PROTECTED IN ACCORDANCE WITH ACI 301-05, SECTION 5.3.6. 2. CONCRETE NOT 1N CONTACT WITH FORMS MAY UTILIZE ANY OF THE METHODS INDICATED 1N ACI 301-05, SECTION 5.3.6.4, FOR THE PRESERVATION OF MOISTURE. HOWEVER, FOR INTERIOR CONCRETE SLABS, PONDING, SPRAYED WATER, OR WET SAND SHALL NOT BE PERMITTED. 3. UNLESS OTHERWISE SPECIFIED IN THE CONTRACT DOCUMENTS, LIQUID MEMBRANE CURING COMPOUNDS SHALL NOT BE USED ON SURFACES THAT SHALL RECEIVE BONDED TREATMENTS, TILES, PAINT OR OTHER ADHERED FINISHES, EPDXY TOPPINGS, OR ADDITIONAL CONCRETE. 4. ANY STRUCTURE DESIGNATED AS A HYDRAULIC (LIQUID -TIGHT) STRUCTURE IN THE CONTRACT DOCUMENTS SHALL BE CURED BY WET -CURE PROCEDURE ONLY (E.G., USE OF PONDING, SPRINKLING, OR A MOISTURE -RETAINING FABRIC). 5. CURING SHALL OCCUR FOR A MINIMUM OF 14 DAYS. 6. WALL FORMS SHALL BE LOOSENED AND WATER CONTINUALLY SPRINKLED BETWEEN THE WALL AND FORMS. SURFACE FINISHING AND TOLERANCES 1. PRODUCE AS -CAST FORMED FINISHES IN ACCORDANCE WITH ACI 301-10 AND AS FOLLOWS: A. SURFACE FINISH 1.0 (SF-1): • PATCH VOIDS LARGER THAN 1-1/2 INCH WIDE OR 112 INCH DEEP. • REMOVE PROJECTIONS LARGER THAN 1 INCH. • TIE HOLES TO REMAIN UNPATCHED. • PROVIDE SURFACE TOLERANCE CLASS D IN ACCORDANCE NTH ACI 117. • APPLY TO CONCRETE SURFACES NOT EXPOSED TO PUBLIC VIEW INCLUDING RETAINING WALL SURFACES ON THE STOCKPILE SIDE. B. SURFACE FINISH 2.0 (SF-2): • PATCH VOIDS LARGER THAN 3/4 INCH WIDE OR 1/2 INCH DEEP. • REMOVE PROJECTIONS LARGER THAN 1/4 INCH. • PATCH TIE HOLES. • PROVIDE SURFACE TOLERANCE CLASS B IN ACCORDANCE WITH ACI 117. • MOCKUP OF CONCRETE SURFACE AND APPEARANCE IS NOT REQUIRED. • APPLY TO CONCRETE SURFACES EXPOSED TO PUBLIC VIEW INCLUDING RETAININi WALL SURFACES ON THE NON -STOCKPILE SIDE. 2. PRODUCE UNFORMED FINISHES IN ACCORDANCE WITH ACI 301-10 AND AS FOLLOWS: • FLOAT FINISH: SLAB AREAS THAT WILL BE UNDER UREA STOCKPILE • BROOM FINISH: SLAB AREAS NOT UNDER THE UREA STOCKPILE. 3. UNLESS OTHERWISE SPECIFIED OR PERMITTED BY THE ENGINEER OF RECORD, TIE HOLES, HONEYCOMBS, AND OTHER CONCRETE SURFACE DEFECTS SHALL BE REPAIRED PROMPTLY AFTER FORM REMOVAL AT A TIME AND IN A MANNER THAT SHALL NOT DELAY, INTERFERE WITH, OR IMPAIR THE PROPER CURING OF THE FRESH CONCRETE. 4. THE ENGINEER OF RECORD SHALL BE NOTIFIED BEFORE PROCEEDING WITH REPAIR IF THE DEFECT IS EITHER OF THE FOLLOWING: • DEPTH IS GREATER THAN 3 INCHES (75 MM) AT THE MAXIMUM POINT AND SURFACE AREA IS GREATER THAN 150 SQUARE INCHES (100,000 SQUARE MM) • DEPTH IS GREATER THAN 1/4 THE THICKNESS OF THE MEMBER AND GREATER THAN 6 INCHES (150 MM) IN ANY OTHER DIRECTION. 5. PREPACKAGED GROUTS AND PATCHING COMPOUNDS OR A PATCHING MORTAR SIMILAR TO THE CONCRETE MIX WITHOUT COARSE AGGREGATE MAY BE USED WITH APPROVAL FROM THE ENGINEER OF RECORD. THE COLOR SHALL MATCH THE SURROUNDING AREA. 6. OUT -OF -TOLERANCE SLABS SHALL BE REPAIRED BY GRINDING DOWN HIGH POINTS AND/OR RAISING LOW POINTS BY USING A SPECIFIED UNDERLAYMENT COMPOUND OR REPAIR TOPPING IF THE AREAS ARE EXPOSED, 7. CRITICAL SLAB AREAS, IDENTIFIED IN THE CONTRACT DOCUMENTS SHALL BE REPLACED IF OUT -OF -TOLERANCE. A DEMOLITION AND REPLACEMENT PLAN FOR THE SLAB AREAS SHALL BE SUBMITTED TO THE ENGINEER OF RECORD FOR REVIEW AND APPROVAL BEFORE PROCEEDING. CONCRETE REINFORCEMENT NOTES: 1. REINFORCING STEEL SHALL BE DEFORMED BILLET STEEL AND CONFORM TO ASTM A615/A615M, GRADE 60. 2. WELDED WIRE REINFORCEMENT SHALL CONFORM TO ASTM Al85/A185M 3. TIE WIRE SHALL BE BLACK ANNEALED WIRE, 16 GAGE MINIMUM 4. WELDED WIRE REINFORCEMENT SHALL BE SUPPORTED 3' ON CENTER MAX.. OR IN ACCORDANCE WITH THE MANUFACTURER"S SPECIFICATIONS. 5. REINFORCING STEEL SHALL BE CLEANED OF OIL, LOOSE RUST AND MILL SCALE, EARTH, DIRT, OR ANY OTHER FOREIGN MATERIAL. 6. ALL DETAILING, FABRICATION, AND PLACEMENT OF REINFORCING STEEL SHALL COMPLY WITH THE REQUIREMENTS OF THE ACI STANDARD PRACTICE FOR DETAILING REINFORCED CONCRETE STRUCTURES (ACI-SP-66). 7. ALL REINFORCING STEEL SPLICE LENGTHS AND LOCATIONS, EMBEDMENTS, HOOKS, ETC.. SHALL BE DONE ACCORDING TO THE DRAWINGS. 8. IF NO DIMENSION IS PROVIDED, THE LAP SPLICE LENGTH SHALL BE A MINIMUM OF 44 BAR DIAMETERS FOR NO. 6 & SMALLER BARS AND 55 BAR DIAMETERS FOR NO. 7 & LARGER BARS. 9. SPLICES SHALL BE STAGGERED TO INSURE THAT NO MORE THAN ONE-HALF OF THE TOTAL REINFORCEMENT 1S SPLICED WITHIN THE SAME SECTION. 10. 90° HOOKS SHALL HAVE A MINIMUM OF 12 BAR DIAMETERS AT THE FREE END UNLESS OTHERWISE SHOWN. STIRRUP HOOKS SHALL BE A MINIMUM OF A 90' BEND PLUS 6 BAR DIAMETERS AT THE FREE END 11. ALL REINFORCEMENT SHALL BE COLD BENT, UNLESS OTHERWISE PERMITTED BY THE DESIGN ENGINEER. 12. DIAMETER OF BEND MEASURED ON THE INSIDE OF THE BAR, OTHER THAN FOR STIRRUPS AND TIES SHALL BE A MINIMUM OF 6 BAR DIAMETERS FOR #3 - #8 BARS, 8 BAR DIAMETERS FOR #9, #10, & #11. THE MINIMUM BEND DIAMETER FOR STIRRUPS AND TIES SHALL BE 4 BAR DIAMETERS. 13. REINFORCING STEEL SHALL HAVE THE FOLLOWING MINIMUM CONCRETE COVER: • 3" FOR CONCRETE CAST AGAINST AND PERMANENTLY EXPOSED TO EARTH. • 2" FOR CONCRETE EXPOSED TO EARTH OF WEATHER (#6-#18 BARS). • %" FOR CONCRETE EXPOSED TO EARTH OR WEATHER (#5 BAR AND SMALLER, AND W31 & D31 WIRE AND SMALLER) • %" FOR SLAB OR WALL CONCRETE NOT EXPOSED TO EARTH OR WEATHER (#11 BARS AND SMALLER). • 1Y2' FOR BEAM OR COLUMN CONCRETE NOT EXPOSED TO EARTH OR WEATHER. 14. REINFORCEMENT PLACING DRAWINGS AND BENDING SCHEDULES SHALL BE PREPARED IN ACCORDANCE WITH ACI SP-66. DRAWINGS AND SCHEDULES SHALL SHOW NUMBER, GRADE, SIZE, LENGTH, MARK, LOCATION, AND BENDING DIAGRAMS FOR REINFORCING BARS. 15. REINFORCEMENT SHALL BE TAGGED WITH WEATHER -RESISTANT METAL TAGS. 16. EACH BUNDLE OF FABRICATED BARS SHALL BE TAGGED. THE TAGS SHALL INDICATE DRAWING NUMBER, RELEASE NUMBER, MARK NUMBER, GRADE, BAR QUANTITY, AND BAR SIZE. 17. EACH BUNDLE OF STOCK -LENGTH STRAIGHT BARS SHALL BE TAGGED TO INDICATE BAR QUANTITY, GRADE, BAR SIZE, AND BAR LENGTH. 18. FABRICATION TOLERANCES SHALL COMPLY WITH THE REQUIREMENTS OF ACI 117 ANCHOR BOLT NOTES: 1. BOLTS SHALL CONFORM TO ASTM F1554, GRADE 55, WITH UNC-2A THREADS EXCEPT AS OTHERWISE SPECIFIED ON THE DESIGN DRAWING. 2. NUTS SHALL CONFORM TO ASTM A563, GRADE A, HEAVY HEX WITH UNC-213 THREADS. WASHERS SHALL BE ASTM F436. 3. HEADED BOLTS (CONFORMING TO SECTION 3.2.1) OF AT LEAST THE SAME LENGTH ABOVE THE BOTTOM NUT (SEE ANCHOR BOLT DETAILS) ARE AN ACCEPTABLE SUBSTITUTION. BOLT HEAD STYLE SHALL BE HEAVY HEX IN ACCORDANCE WITH ASME 1318.2.1. 4. UNLESS OTHERWISE SPECIFIED, ALL BOLTS (TOTAL BOLT LENGTH), NUTS, AND WASHERS SHALL BE HOT -DIP GALVANIZED AFTER FABRICATION IN ACCORDANCE WITH ASTM A153, CLASS C. 5. EXCESS GALVANIZING MATERIAL SHALL BE REMOVED FROM THE THREADED PORTIONS OF THE BOLTS BY THE USE OF A CENTRIFUGE OR BY MECHANICAL CHASING OF THE THREADS. 6. THE FIT OF NUTS ON THREADS OF ANCHOR BOLTS SHALL BE VERIFIED BEFORE SHIPMENT. 7. BOLT ASSEMBLIES SHALL CONSIST OF ANCHOR BOLT WITH TACK -WELDED NUT AT BOTTOM AND NUT(S) AND WASHER, AND SLEEVE (IF APPLICABLE) AT TOP. REFER TO ANCHOR BOLT DETAILS. 8. ANCHOR ROD SETTING TOLERANCES SHALL BE IN ACCORDANCE NTH SECTION 7.5 OF THE AISC CODE OF STANDARD PRACTICE FOR STEEL BUILDINGS AND BRIDGES: • ANCHOR BOLT PROJECTION SHALL BE WITHIN +Y4", -0.0" OF THE DIMENSION SHOWN ON DESIGN DRAWINGS • THE CENTER OF BOLT GROUP SHALL BE WITHIN ±Y4' OF THE DIMENSION ON THE DESIGN DRAWINGS • THE VARIATION IN DIMENSION BETWEEN THE CENTERS OF ANY TWO ANCHOR RODS WITHIN AN ANCHOR ROD GROUP SHALL BE LESS THAN OR EQUAL TO Ys". • THE VARIATION IN DIMENSION BETWEEN THE CENTERS OF ADJACENT ANCHOR ROD GROUPS SHALL BE LESS THAN OR EQUAL TO Y4". • THE ACCUMULATED VARIATION IN DIMENSION BETWEEN CENTERS OF ANCHOR ROD GROUPS ALONG THE ESTABLISHED COLUMN LINE THROUGH MULTIPLE ANCHOR ROD GROUPS SHALL BE LESS THEN OR EQUAL TO Y4' PER 100 FEET, BUT NOT TO EXCEED A TOTAL OF V. • THE VARIATION IN DIMENSIONS FROM THE CENTER OF ANY ANCHOR ROD GROUP TO THE ESTABLISHED COLUMN LINE THROUGH THAT GROUP SHALL BE LESS THAN OR EQUAL TO Y4'. • ANCHOR BOLT PLUMBNESS SHALL BE WITHIN Y8" IN 3 FEET 9. CONTRACTOR SHALL USE TWO ANCHOR ROD TEMPLATES, ONE AT THE TOP AND ONE AT THE BOTTOM, TO ENSURE PROPER ROD PLACEMENT. 10. ANCHOR BOLTS, ANCHORS, INSERTS, SLEEVES, DRAINS, CURB AND SEAT ANGLES, NOSING, AND OTHER EMBEDDED ITEMS SHALL BE INSTALLED BEFORE PLACING CONCRETE. WELDING OF THESE ITEMS TO THE REINFORCING BARS SHALL NOT BE PERMITTED, 11. UNLESS NOTED OTHERWISE ON DESIGN DRAWINGS, ANCHOR BOLT SLEEVES FOR STATIONARY EQUIPMENT AND STRUCTURAL BASE PLATES SHALL BE FILLED WITH GROUT AFTER THE COLUMN OR EQUIPMENT IS IN PLACE AND THE ANCHOR BOLTS ARE ALIGNED. 12. WATER OR OTHER LOOSE PARTICLES SHALL NOT BE ALLOWED TO COLLECT IN THE SLEEVE BEFORE THE SLEEVE IS GROUTED. 13. UNLESS NOTED OTHERWISE ON THE DESIGN DRAWINGS, ANCHOR BOLT SLEEVES FOR MACHINERY SHALL BE FILLED WITH NONBONDING MOLDABLE MATERIAL BEFORE GROUTING. 14. ANCHOR BOLT THREADS SHALL BE COVERED WITH DUCT TAPE OR OTHER SUITABLE MEANS TO KEEP THEM CLEAN AND TO PREVENT ANY DAMAGE THAT MIGHT OCCUR DURING THE PREPARATION OF THE FOUNDATION FOR GROUTING AND THE ACTUAL GROUTING OF THE FOUNDATION. 15. UNLESS SPECIFIED OTHERWISE ON DESIGN DRAWINGS, ANCHOR BOLTS SHALL BE TIGHTENED TO A SNUG -TIGHT CONDITION, �DEEFINED AS THE TIGHTNESS THAT IS ATTAINED WITH A FEW IMPACTS OF AN; ;JP "T WRENCH OR WITH THE FULL EFFORT OF A MAN USING AN ORgI,N� RS WjIRENCH. i �Q. No 53181 : �.[-1. v CHRISTOPHER S. KNIGHT INDUSTRIAL EQUIPMENT - C.O.A. #9480 3701 AIRFIELD DRIVE WEST, LAKELAND, FL 33811 GROUT NOTES: 1. ALL GROUT SHALL BE "NONSHRINK" CEMENTITIOUS GROUT, HEREAFTER REFERRED TO AS GROUT, WHERE INDICATED BY THE CONTRACT DOCUMENTS. 2. COMPRESSIVE STRENGTH SHALL BE IN ACCORDANCE WITH ASTM C1107/C1107M (MINIMUM 28-DAY COMPRESSIVE STRENGTH, 5000 PSI 3. THREE SETS OF THREE TEST CUBES SHALL BE MADE IN THE FIELD EACH DAY THAT GROUT IS MIXED AND PLACED, 4. TEST CUBES SHALL BE IN ACCORDANCE WITH ASTM C109/C109M. 5. ONE SET OF TEST CUBES SHALL BE TRANSPORTED TO THE TESTING LABORATORY AFTER THE INITIAL SET AND TESTED AT 24 HOURS. THE REMAINING CUBES SHALL BE CURED IN THE FIELD FOR 3 DAYS IN THE SAME WAY AS THE PLACED GROUT IS CURED. AT THE END OF 3 DAYS, THE CUBES SHALL BE TRANSPORTED TO THE TESTING LABORATORY FOR COMPRESSIVE STRENGTH TESTING. ONE CUBE SET SHALL BE TESTED AT 7 DAYS AND THE OTHER CUBE SET AT 28 DAYS. 6. GROUT MATERIAL SAFETY DATA SHEETS (MSDS) SHALL BE AVAILABLE, AND ASSOCIATED HAZARDS SHALL BE REVIEWED WITH ALL GROUTING PERSONNEL. 7. GOGGLES OR FACE SHIELDS, PROTECTIVE GLOVES, AND APRONS SHALL BE WORN BY THOSE PERSONNEL MIXING AND PLACING THE GROUT. 8. DUST MASKS OR RESPIRATORS (IN ACCORDANCE WITH MSDS REQUIREMENTS) SHALL BE WORN BY THOSE PERSONNEL EXPOSED TO THE GROUT OR AGGREGATE PRIOR TO MIXING. 9. ALL GROUT MATERIALS SHALL BE PACKAGED AND BE PROPORTIONED PRODUCTS, IN ACCORDANCE WITH ASTM C1107/C1107M. 10. GROUT MATERIALS SHALL REQUIRE ONLY THE ADDITION OF POTABLE WATER, AND SHALL NOT CONTAIN METALLIC SUBSTANCES, ALUMINUM POWDER, MEASURABLE AMOUNTS OF WATER SOLUBLE CHLORIDES, OR OTHER SUBSTANCES THAT MAY BE POTENTIALLY HARMFUL TO CONCRETE OR STEEL REINFORCEMENT. 11. CEMENTITIOUS GROUTS SHALL NOT SHRINK AND SHALL EXPAND NO MORE THAN 4.0 PERCENT WHEN TESTED IN ACCORDANCE WITH ASTM C827 (BEFORE SET) AND NO MORE THAN 0.3 PERCENT WHEN TESTED IN ACCORDANCE WITH ASTM C1090 (AFTER SET). 12. ALL MANUFACTURED GROUT MATERIALS SHALL BE DELIVERED TO THE JOB SITE IN ORIGINAL UNOPENED PACKAGES AND SHALL BE STORED IN ACCORDANCE WITH THE GROUT MANUFACTURER'S RECOMMENDATIONS. 13. UNLESS SPECIFIED IN THE CONTRACT DOCUMENTS, ADMIXTURES SHALL NOT ADDED TO THE GROUT WITHOUT APPROVAL OF THE PURCHASER AND THE GROUT MANUFACTURER. 14. FOUNDATION PREPARATION SHALL BE IN ACCORDANCE WITH THE GROUT MANUFACTURER'S WRITTEN INSTRUCTIONS AND THE FOLLOWING. IF THERE IS A CONFLICT BETWEEN THE MANUFACTURER'S INSTRUCTIONS AND THE FOLLOWING, THE MANUFACTURER'S INSTRUCTIONS SHALL TAKE PRECEDENCE. • NEW CONCRETE FOUNDATIONS SHALL BE CURED FOR 7 DAYS MINIMUM BEFORE SURFACE PREPARATION • IN THE AREAS THAT WILL BE COVERED BY GROUT, THE FOUNDATION SHALL BE PREPARED BY CHIPPING AWAY ALL POOR QUALITY, OIL SOAKED, AND DAMAGED CONCRETE DOWN TO EXPOSED FRACTURED COARSE AGGREGATE. CONCRETE MUST BE REMOVED TO A DEPTH TO ALLOW 1 INCH MINIMUM GROUT BETWEEN THE CONCRETE AND BOTTOM OF BASE PLATE. • CONCRETE CHIPPING AND REMOVAL SHALL NOT BE PERFORMED WITH HEAVY TOOLS, SUCH AS JACKHAMMERS. • WHEN THE SURFACE CHIPPING IS COMPLETE, THE FOUNDATION SHALL BE THOROUGHLY SWEPT AND AIR -BLOWN FREE OF ALL DUST NTH CLEAN, DRY, OIL -FREE AIR. 15. GROUT FORMS SHALL BE BUILT OF MATERIALS OF ADEQUATE STRENGTH AND SECURELY ANCHORED AND SEALED TO WITHSTAND THE LIQUID HEAD AND FORCES DEVELOPED BY THE GROUT DURING PLACEMENT. 16. FORMS SHALL NOT BE ATTACHED TO THE FOUNDATION USING POWER NAILING. 17. GROUT FORMS SHALL BE SEALED TO PREVENT GROUT LEAKAGE. BITUMASTIC OR ROOM TEMPERATURE VULCANIZABLE (RTV) SILICONE RUBBER CAN BE USED FOR THIS PURPOSE. 18. UNLESS OTHERWISE SHOWN IN THE CONTRACT DOCUMENTS, GROUT FORMS SHALL HAVE MINIMUM 3/4-INCH (19 MM), 45° CHAMFER STRIPS AT ALL EXPOSED GROUT CORNERS. 19. ALL METAL SURFACES OF BASE PLATES AND EQUIPMENT BASES WHICH ARE TO BE IN DIRECT CONTACT WITH THE GROUT SHALL BE FREE OF OIL, GREASE, AND OTHER FOREIGN SUBSTANCES. 20. A BOND BREAKER IN ACCORDANCE WITH THE GROUT MANUFACTURER'S RECOMMENDATIONS SHALL BE APPLIED TO THE SURFACE OF THE FORMWORK IN CONTACT WITH THE GROUT. 21. GROUT SHALL BE STORED, MIXED, PLACED, AND CURED IN ACCORDANCE WITH THE GROUT MANUFACTURER'S WRITTEN REQUIREMENTS AND AT TEMPERATURE RANGES THAT ARE CONSISTENT WITH THE GROUT MANUFACTURER'S RECOMMENDATIONS. 22. GROUTING SHALL BE PERFORMED WITH AMBIENT TEMPERATURES AND MIX TEMPERATURES BETWEEN 40°F (4°C) AND 90-F (32-C) UNLESS OTHERWISE PERMITTED BY THE GROUT MANUFACTURER. COMPLY WITH THE MANUFACTURER'S SPECIAL REQUIREMENTS FOR GROUTING DONE OUTSIDE OF THIS TEMPERATURE RANGE. 23. CONCRETE SURFACES IN CONTACT WITH THE GROUT SHALL BE SATURATED SURFACE DRY (SATURATED WITH CLEAN WATER BEFORE GROUT PLACEMENT WITH THE SURFACE OF THE CONCRETE DAMP BUT FREE FROM STANDING WATER). 24. ALL GROUT SHALL BE PLACED IN ONLY ONE DIRECTION TO PREVENT TRAPPING AIR. 25. GROUT SHALL BE APPLIED IN THE THICKNESS SPECIFIED IN THE CONTRACT DOCUMENTS. 26. GROUTING SHALL BE QUICK AND CONTINUOUS TO AVOID SEGREGATION, BLEEDING, OR PREMATURE INITIAL SET. 27. RETEMPERING OF GROUT BY ADDING WATER AFTER STIFFENING IS NOT PERMITTED. 28. WHERE FORMS ARE NOT USED, THE GROUT SHALL BE CUT BACK TO THE LOWER EDGE OF THE BASEPLATE AFTER IT HAS REACHED ITS INITIAL SET. THE CUTBACK SHALL BE AT A 45° ANGLE, UNLESS OTHERWISE INDICATED IN THE CONTRACT DOCUMENTS. 29. IF GROUT IS PLACED THROUGH GROUT HOLES, THE GROUT SHALL BE PLACED INTO ONE HOLE CONTINUOUSLY UNTIL THE GROUT HAS PASSED A SECOND HOLE. A LIQUID HEAD PRESSURE SHALL BE MAINTAINED AT THE FIRST ACCESS HOLE UNTIL A HEAD PRESSURE HAS BEEN ESTABLISHED AT THE NEXT HOLE. GROUT PLACEMENT SHALL CONTINUE FROM THE NEXT HOLE IN A SIMILAR FASHION. 30. ALL VOIDS IN ANCHOR BOLT SLEEVES (EXCEPT FOR ROTATING EQUIPMENT) SHALL BE CLEARED OF ALL FOREIGN MATERIAL AND COMPLETELY FILLED WITH GROUT, UNLESS SHOWN OTHERWISE ON THE DRAWINGS. ANCHOR BOLT SLEEVES FOR ROTATING EQUIPMENT, OR OTHER EQUIPMENT SHOWN ON DRAWINGS, SHALL BE FILLED WITH A NON-BONDING MOLDABLE MATERIAL PRIOR TO GROUT PLACEMENT. 31. ALL VOIDS THAT REMAIN AFTER REMOVAL OF TEMPORARY SHIMS SHALL BE FILLED WITH THE SAME GROUT MATERIAL. 32. FORMS SHALL REMAIN IN PLACE FOR 24 HOURS MINIMUM AFTER COMPLETION OF GROUTING. 33. MOISTURE LOSS MUST BE PREVENTED BY KEEPING THE EXPOSED SURFACES WET FOR 7 DAYS MINIMUM OR BY APPLICATION OF A CURING COMPOUND. CAD FILE NUMBER I,L/ 'J'j . , K-747-08 TITAN AMERICA COPELAND DRIVE - ZEPHYRHILLS, FI BATCH PLANT - FOUNDATION NOTES DATE CREATED DWG N0. REV 12/17/18 K-747-08 SCALE DRAWN BY DESIGNED BY I SHEET # NONE I CSL I CSL 8 OF 8 FBI C � 1 8 I 7 i 6 5 I 4 3 I 2