Loading...
HomeMy WebLinkAbout01-0615 ..... BUILDING PERMIT~~ , .~ J 0615 CITY OF ZEPHYRHILLS (813}.i11 _. I Permit Date /v "" 4 -lJ / , Property Owner: Job Address: Parcel I. D. # ~..~'- V~~~~1f ~ M~~~wer Conn Water Conn: ~ Water Meter: T.I.F.'s: Zoning: Description of Work FINAL NO OCCUPANCY BEFORE C.O. Complete Plans, Specifications and Fee Must Accompany Application. C.O. All work shall be performed in accordance with City Codes and Ordinances. DATE Valuation or Contract Price 9,000. - Inspector p~mit~J. ;y~ ~anatu~__----= Company Address cr;i;;;~ J j 3 - '}33 ' %37,,) :> FiJ /Jff/~VfII 1f,-J-tJ;l City license Registration # ~ q 1'if State Certified license# C!.Gt?tJ hOX 7 ~/lnA7~ l J~4)~ BUilDING ElEC~'- PLUM~-- ~ ~- Ftr. Pre SlB lintel FRM. Insul. Cl WL Tp. Servo Rough In Meter Can Const. Pole Pool Pre-Meter Final SlB Tub Set Water Sewer Final Breakers Ducts Ins!. Compressor Final Driveway REINSPECTION FEES: When extra inspection trips are necessary due to anyone of the following reasons, a charge of Twenty Five and 00/100 Dollars ($25.00) shall be made for each trip for each trade: a. Wrong Address b. Condemned work resulting from faulty construction. c. Repairs or corrections not made when inspection called. d. Work not ready for inspection when called. e. Permit not posted on job site. f. Plans not at job site. g. Work not accessible. The payment of inspection fees shall be made before any further permits will be issued to the person owning same. \\(l,J 0~ol1JD I \ ~ CITY OF ZEPHYRHILLS PERMIT APPLICATION BUILDING DEPARTMENT 5335 8th STRBBT ZBPHYRHILLS, FL 33540 Phone:813-780-0020 Fax:813-780-0021 DATB RBCBIVED PLANS REVIEW BLOCK 9/2S/~; FBB ' 8'3 PHONE CONTACT <13?J -I3:::z.Q. ZE PI.)..,/, /L~ /UH. J 3.r-tjfJ .J-I J;; JJ,.J Bo LEN~ JOB SITE ADDRESS .3 'j ?-'/"J- rf t>-"f 77J- .A--14S J3 OWNER'S NAME LEGAL DESCRIPTION: LOT(S) .)-(, SUBDIVISION PARCEL ID # CJdlt>- (OBTAIN FROM PROPERTY TAX NOTICE) WORK PROPSED: DNEW CONSTRUCTION o ADDITION o ALTERATION o REPAIR INSTALL DSIGN o MOVE o DEMOLISH PROPOSED USE: DSGL FAMILY DWELLING o COMMERCIAL o INDUSTRIAL o SWIMMING POOL o MOBILE HOME o OTHER o MULTI - FAMILY 0# OF UNITS DESCRIPTION OF WORK ~ ,.,.., ~ILMN\!l SIZE c=J RESTAURANT & HEALTH DEPARTMENT APPROVAL --11.Ns~~l f(d_~~ 2, '1 .,L J t.t ~_ SQUARE FOOTAGE ~-rJY 31B HEIGHT 9' RESIDENTIAL: COMMERCIAL: ATTACH (2) PLOT PLANS & (2) SETS OF BUILDING PLANS & (1) SET ENERGY FORMS. ATTACH (3) SETS OF BUILDING PLANS & (1) SET ENERGY FORMS. PROPERTY SURVEY REQUIRED FOR ALL NEW CONSTRUCTION. PERMITS REQUESTED ?J Ifo/ Qif 5t BUILDING o ELECTRICAL $ ~ () ~D VALUATION OF TOTAL CONSTRUCTION AMP SERVICE o FLORIDA POWER o W.R.E.C. o PLUMBING o MECHANICAL $ VALUATION OF MECHANCIAL INSTALLATION o GAS o ROOFING o SPECIALTY o OTHER TYPE OF CONSTRUCTION: 0 BLOCK o FRAME o STEEL o OTHER FINISHED FLOOR ELEVATIONS IS PROJECT IN FLOOD ZONE AREAD YES o NO BUILDER ~~ - STATE CERT OR REGIST # C G ~j 0 Ga..-a 2,.. (. I SIGNATURl3,l CITY PROCESSING # ~(;J/!f ********************************************************* ******** ELBCTRICIAN COMPANY STATE CERT OR REGIST # CITY PROCESSING # SIGNATURE ****************************************************************** PLUMBER COMPANY STATE CERT OR REGIST # CITY PROCESSING # SIGNATURE ****************************************************************** MECHANICAL COMPANY STATE CERT OR REG 1ST # CITY PROCESSING # SIGNATURE ***************************************************************** OTHBR COMPANY STATE CERT OR REGIST # CITY PROCESSING # SIGNATURE ***************************************************************** CONDITIONS OF PERMIT AFFIDAVIT A. NOTICE OF DEED RESTRICTIONS the untiersigned understands that this permit may be may be more restrictive than City regulations. The compliance with any applicable deed restrictions. B. UNLICENSED CONTRACTORS AND CONTRACTOR RESPONSIBILITIES If the owner has hired a contractor or contractors to undertake work, they may be required to be licensed in accordance with state and local regulations. If the contractor is not licensed as required by law, both the owner and contractor may be cited for a misdemeanor violation under state law. If the owner or intended contractor are uncertain as to what licensing requirements may apply for the intended work, they are advised to contact the City of Zephyrhills Building Department, 813-788-6611. Furthermore, if the owner has hired a contractor or contractors, he is advised to have the contractor(s) sign portions of the ~Contractor Sections" of this application for which they will be responsible. If you, as the owner signs as the contractor, you are indicating that you, rather than the contractor, are responsible for the work. If the contractor wishes you to sign as contractor that may be an indication that he is not properly licensed and is not entitled to permitting privileges in the City of Zephyrhills. C. TRANSPORTATION IMPACT FEES AND UTILITY CONNECTION FEES D. CONSTRUCTUION LIEN LAW (CHAPTER 713, FLORIDA STATUTES, AS AMENDED) I certify that I, the applicant, have been provided with a copy of ~Florida's Construction lien Law - Homeowner's Protection Guide" prepared by the Florida Department of Agriculture and Consumer Affairs. If the applicant is someone other that the ~owner", I cerify that I have obtained a copy of the above described document and promise in good faith to deliver it to the Uowner" prior to commencement. E. CONTRACTOR'S/OWNER'S AFFIDAVIT I certify that all the information in this application is accurate and that all work will be done in compliance with all applicable laws regulating construction, zoning, and land development. Application is hereby made to obtain a permit to do work and installation as indicated. I certify that no work or installation has commenced prior to issuance of a permit and that all work will be performed to meet standards of all laws regulating construction, City codes, zoning regulations, and land development regulations in the jurisdiction. I also certify that I understand that the regulations of other governmental agencies may apply to the intended work, and that it is my responsibility to identify what actions I must take to be in compliance. Such agencies include but are not limited to: *Department of Environmental Regulation-Cypress Bayheads, Wetland Areas and Environmentally Sensitive Lands, Water/Wastewater Treatment *Southwest Florida Water Management District-Wells, Cypress Bayheads, Wetland Areas, Altering Watercourses *Army Corps of Engineers-Seawalls, Docks, Navigable Waterways *Department of Health & Rehabilitative Services, Environmental Health Unit-Wells, Wastewater Treatment, Septic Tanks *U.S. Environmental Protection Agency-Asbestos abatement I also certify that, if fill material is to be used in Flood Zone UA" or ~A,etc.", it is understood that a drainage plan addressing a ~compensating volume" will be submitted which is prepared by a professional engineer registered in the State of Florida prior to permit issuance. A permit issued shall be construed to be a license to proceed with the work and not as authority to violate, cancel, alter, or set aside any provisions of the technical codes, nor shall issuance of a permit prevent the Building Official from thereafter requiring a correction of errors in plans, construction, or violations of any code. Every permit issued shall become invalid unless the work authorized by such permit is commenced within six months of issuance, or if work authorized by the permit is suspended or abandoned for a period of six months after the time the work is commenced. One 90 day extension of time may be allowed for the permit with fee charge of $15.00. The extension shall be requested in writing to the Building Official. An approved inspection must be logged during each six month period, or the project will be considered abandoned. WARNING TO OWNER: YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT MAY RESULT IN YOUR PAYING TWICE FOR IMPROVEMENTS TO YOUR PROPERTY. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR LENDER OR AN ATTORNEY BEFORE RECORDING YOUR NOTICE OF COMMENCEMENT. JOBS UNDER $2,500 IN VALUE DO NOT NEED TO RECORD AND POST A ~~. .~ SIGNATURE: CONTRACTOR subject to ~deed restrictions" which undersigned assumes responsib~lity for SIGNATURE: OWNER OR AGENT acknowledged , 19_ STATE OF FLORIDA COUNTY OF The foregoing instrument was Before me this _ day of by WI~d~l&1 of identification) take an oath. (name of person acknowledged) ~o is personally known to me, or ~WhO -R. -DC, (type of identification) not take an oath (name of person acknowledged) Dwho is personally known to me, or o who has produced (type and whoD did Ddid not re of person taki acknowledgment G3'~ , nNCCR18991 typ ~~ ~ " , AtIantic~~.. Inc. Signature of person taking acknowledgement Name typed, printed or stamped Name September 11, 2001 City of Zephyrhills Building Department 5335 8th Street Zephyr hills FL 33540 Deat Sir: We are aware that a tenant would like to install a portable spray paint booth at the building located on South Avenue. We have no objection to a permit being issued for this strw;ture. If you have any questions or concerns, please do not hesitate to contact me at 788-5969. ~. cerely, ~ John ~er Bolender Investments 38461 CR 54 East Zephyrhills FL 33540 cc: Larry Blanton /-A J3L~j.0IfJ!s A:t! ~/:e J9<Z<./:J. S~QII, 4ve. Ze.d,.~,.h//Is PI ~!J!FifO ".1 . ~/, - 779 -,30&7 fIg -779-oog7 F/ - ,L~'e Ii: 111/ -f/.3'/l/ ~ . rr~ ~ ~ i ! ~ I ~ ~ ~ ! ~ ~ I' .. I. ~ \.() (J'I ~ (J'I ~ ...0 ~ ("') I ~ ! ~ ~ w ~ .. - ~ ("') .. ~ - ~ If) 0 (]\ I CO z ~ ~ V ,a ~ ~ I ' "< I ~ J I II ~ ! ! ~ ~ ~<: .. l.() (X) ""'" co - ...... ~ .. o (\j .. ('l') If') o (]\ 00 (.I) \s8 "- '--- ~ o LO I I Og'v9 'l3 '.:1'.:1 I I 2# b -==:II ~ ~ -===== = 0==::1'- - - - t~ 6 do - =.,.""., C.;-:'," ~.. ..,..",..=-=- ~ ~ _ _ -==00 c:=::=::==I '=.::...-:=> - -- ~ - - - ,6L'17117 - --- - ------------------------------- ':- - - - - - - - - ~ - - - - -:-rW- 7~-oTfj./f/- - - - -- ------ ...:;.J -..... . . , CAUTION! READ CAREFULLY BEFORE INSTALLING YOUR NEW CRYSTAL GLOW NOTE:' State and Local codes vary widely. All paint spray booths, exhaust piping, light fixtures, electrical and water connections, etc. should be installed to conform with the code that has jurisdiction for your location. . ...-.-- - ,. - ". .. e:',- .- .~ "i" ~!llx.ti';~ ~ ~II!.. "I; ~ = n.a. __ ;;;t _.;;..... ~ ,. fi !r" 3:. ::;;; ~ i[l~ !~J ~~ o ~1:f lC-.. ~ ...~ ..~ - . '"i-~ oq=. ! i g r ;1 ! flJ.:.. ,Is i! 1.1,: \ 9. : ! I ~.~ . . I ~ ;; ~ ~ ~. ,. Ie ~ ... z ~ >~."o ! -III ~ =(Il;'g. ! ilUIQ l! i 0.; .f' Jr. i 'Ii 'i~ !: ..Jo;- fi' :.w F ~i till:! If, !!!~ li =~ ~i r-1il =- III ... z. ~ !li z lSl .... t--- - -,.- /////1/ _/ I / I / / / - - ~ -en ,.~ ~m - I I / / / / I / / / / / \\ ~ ~ \\ ~ \. ", '. ". 'i. n - ., ;: 'l:J E ~ · ~ .~ ~ ; ;:f ~ - S hIIDJI : ~ ... ~ "!I 0 t-I m ,_ , ~ft-l;.s .a::.tDt.If_ lD,...OO _ _ , · .... tIl (:) ~ .. ~ ~ t... ~ ~arm ~~t' ~ m n g ii: ;: z: rn r- e ~ ;:::: 'r ~ Cl ~ ~ ~ "? N m c C/O ~ '~ ~ c:-:. :x:J o en en -n -...... r ~ Q :a~~o ~ : ;i~...~ :E' en - 3!~o "" w :~r-~ ;; ii ;,.,,~~ . .... &.Ili _Q ;; G -i - .... N N c.a.. t;a. r'" Ell Ell "'0 ~ c"o ~<:: :J ~o ~~ e z m ~ " :IIC < ;;;; ,~ I "Ol>nz :c zoo 0- oz....~ I :D .. :D,"~ ... "0 ("l 00.... ~ ~~ ~~.... "",,<0 zo~ am !l i!:~:;; :< ~ ~ ~ ~:= ~(lij2 ?'l;;:;~ en,;:: o~ ';::~ C;CJI ~z "'... "'- :0 '" ,.... o CROSS FLOW SPRAY PAINT BOOTH 26' 6" long x 14' wide x 9' high - inside dimensions 26' 9" long x 14' 3" wide x 9' %" high - outside dimensions 9' high x 10' wide entrance doors 34" tubeaxial fan with 3 phase - 3 HP motor -12,700 CFM Airtight 18 gauge galvanized steel construction 48" 4-tube fluorescent light fixtures with clear tempered glass Personnel door with clear tempered glass Draft gauge Top quality intake/exhaust filters/filter grids - 20" x 20" All hardware, fasteners and sealants Extra Long 26.6' working length (Great for trucks and vans) MANUFACTURED IN COMPLIANCE WITH NFPA 33, OSHA, NEC AND BOCA GUIDELINES. !3: o - 1'00 GO ~-o;t "P'[ ._ CI ~ ~ - ~ ~ ~.. ~.IlQ~ r-_ .N ~,. 0 f-c ~ =;= ....... .. =- y- . .. \)'0"" X \\ ;; ..//1/// "'//11// " .. .. / ~ o Ii (t) en o II: o ,\ \ ,,\ \ .. .. / . -.--., - CROSSFLO\\' The orde: in which the booth should ~ il\StaJlli:d; 1. 2S l,'~"Xl 09 1/2" Exhaust plenwnc wall 33. 44"x84" Wall 2. 44."x.IOS" Exhaust plenume we&ll 34, 24"x84"xl 0& '. Frontal 3. 24'"x84" Exhaust tilter !9id 35. 34"x92" Hip 4. 42 1/2" x,8-+" Exhaust filt.rr ~d 36. 34"x92" Hip wlligb.c 5. 2S 1/2"'ltI09 112" Exhaust plenwll~ ....il.li 37. 1 1/2xl 1/2;'(92 Hip cmde 6. 44"ld08" Exhaust pl~uml;! wall 38. ! ll2xl 1/2:<92 Hip angle 7. 24 "x84" Exb.s.usr filter grid 39. IZ"xI20" C eiliD& 8. 42 112"x:84" E.xha.ust filter gnd 4D. 44")(120" Ceiling 9. 4()"xlO91I2" ExhaUSt plc:nurne wall 41. 44"x120" Ceiling 10. 4Q"x109 1/2" Exhaust plenwnc wall 42. 34"x92" Hip wllight II. 40 ",d 09 1/2" Exha.~t pl~n\,lmc: 'willI 43. 34"x92" Hip wlliibt 12. 24 "x &4 " Front exhaust pl.:numc: 44 1 112x 1 L~x92 Hip ans1e 13. ~4"l(84" Front exhaust plenume 45. I 112x 1 1/2x92 Hip angle 14. 6l 1 i2">e44" &mom ex.iausl plenume -l6. 44"X 1 20" CezJing 15. 61 t/2"x44" Bottom exhaust plenUlue 47. 44"xI20" Ceiling 16. 44...~5T Top exhaust plenume 48. 34nx92" Hip wJli~t 17. 44"x57" Top .exhaust plenume w.'hole 49 34"x92" Hip wllight 18. 44"x57" Top exhaust plenume- 50. I li2:d li2.'t92 Hip angle: 19. 26":0\.&-1" Wall 5\. 1 1 /2x 1 \ ~x.92 Hip angle 10. 30"x84" Door frame 52 oU"x120" Cell ing 21. 44 "xs.r \\.' all B -+4"x 1 20" Cc:iling; 22. ~-xS4" Wiill w,1i~ll 54. 29"xS3" Access door 23. .:4 -xE4" WcUl 55. 59 1:,:!''xL07'' Frone door 24. 44"x84" W all w,'1i~hl 56. S9 ll2":'( 1 07" Front door 25. 44"x~" ~'a!1 16. 14-x84"x 1 OS" Frontal 17. 12"x84" Wall 28. 44")(84"" Wall 29. 44"xS4" \V&U1 30. 44"x84" Wall w/lj~t 31. 44 "x&4" Wall 32. ~"x84" Wall w,light l L :- ... ~ GI ~ ~ . IlGl .,., InGl 1')' 1')1') ~ J:...1l o I&. X ...NC 0"'1&. ...:) C....... .......GI fJOI') )oN.... lli:~Gt UX" OGl ID..; .~ Oil a:W Z o :z: A. ... J! M " ~... o .g. tV j~~ ("J N -l- I -~ I .- --' i ~ ~ c ~ ~". ... Cl" .& !: I ~~ & at: ~ '" i ~ .. .. to ! ----, \, / \'" / \\ (I \ /\ / \ / \, " 1 .. QJ QJ ..c:: rn I cnQ U1&o.1 &0.1> ~~ o(a.. ~~ ~5 ~ '<::t ~ _L_ I.j .,; ~ J ... .. &l~c< -' . '-" eivt. 1: N t: .... J.. ., x: z_~t-,,- 9=~~~~~ Q( Ie:- ~~~x~2 ~~,2;>~ __w~ ,.... ~-- _w -"" ~~~ )oC. r; __ 1....(JL..1 li ;;: .0< '- . N ......... ~... ~~ ,~: .as! Cl. ~ a~ ~~E "" <[ ~ > 3< - ' ;0 ;:: :. '" g ~ ~ .... - ~ > ... z - ~ ~ u- ~! '- "" V! .r ~_: ~ o ... .,-, .- .:: <..; 9 ,;:.< ~~~ c .:: "-'- N ......... :;.;; .~ :;:!,..., ..1 or:.. -I ~:~ eX) "'" eft It "'" ~ "'" , , ... ~ Cleft 3 :-='i ~~ ~ .... . !:: .... 10 eft ~;;r :I: ....~Q ..!~ 1')' i otq.;.; !2 j';~ "'- I')I') . ~ ,- .... ..J ~\~I.... -..J "'" f ij ~.,::i ~ II> .) /' ..., ~..ICl - .....:r'",. ~ II> :J I ..., 1&.)( . ~ :..~ ~ w L.J ONC ... u ~~ u c" !i U ( U ..II-I&. Q.l I .. .. c c Q.l VI ~S .J C)~ . ~ '!l IX I tilt ..Q -' :c - 8... ~~ ~:.o q ..1..1,.. en .&. ~.. Ci ... I Cj ar:: ~~ ~ c,..eft ~ l>fit I ....u "01') '" 0 1 i! ...... .>c ...... - I ~o :~ I ~ "N'" ,- x .~~ ~:.o 0 >-""" .3 .... ... ~ .lll!::! :II I I I >- lr: eft Q.l If ... ~ >9 ~....'. > i U)(~ Q . . . )00 .. 1il t:.o o eft ~ ""-;-~ ....~ L.... ~!:!a ... r - .. I ID..; ~ i-~ >w I ~ ~ f ~j ."'" .- / -J" .~ ~:o OCl I ~~ ... -II. It- a:w ~ I &Ii (.; .... < ...... 6:.... u l 'fU Z ..: ~ ~i lol ~ ... ~~~ 0 ~ Co'! -' .. ~ % :. ,..... <t IL ~ If} ,.... .::l I -' #. ...... ~ ~~~ " . .3 _u ~ 5 / .~ " .' 1/ <:> w~ g -' . ... ' -J- , .. "~ >( a;'!.. -~ -... O:~;~:- ~::; ~~~ ~ -l..:J -~ Co eo Za:::~ ,,- 1J~. .JC_ wJ>)ooo :i !!'.l! l~ ~~~~~ ..J Z ~~:, ~ .::l e... ..... -'"- !!! _2;:.:::1... 9 .!3c; '- :.: ... j II. ; .... I- ~ C !!~ ! z ... ... ~ ..J ~ c~ Z ..J :i j:' \ 6 i:i ~ ~ \! .., u ... ~ ..., IX ~ Jh~ ~ ... W Z w .... Ii d Do Z 8 -.J C ..J . i. 2:... tilt... ..: ... ~ ~~ > :t I '" > :I:g it( (..,~ ~ -J u "" "" 1(:: .. i.a ~s ~ ! ~..: .... c 0 .-".. " " ue) U ~.. ->- >- " I ..J wi Q: Go / ii Do .. i .. >0- W ojC' >- >- i ... .... ... 'i'li :r. ~i !!! 1.w...., ~ ji;'t' v, z -~ ('\J M V zv' ~ 35~ .1 ~ ~ -., .... ASSEMBLY PRELIMINARY , I) When you receive your DCW Crystal _glow booth. group all like parts together. 2) Using a chalk line. mark the floor area with the outside wall dimensions of the spray booth purchased which are shown on the general arrangement or booth layout drawing supplied with this instruction package. 3) Check area for ample clearance. Remove any obstructions which may interfere with the ex.baust fan and stack. persoMcl access and vehicle entry/exit doors or any other of tile booth accessories provided. Be sure to provide ample clearance between booth and building walls or other obstrUction for access to light fl.XtUres. 3' .0" clearance is recommended about booth perimeter. 4) CarefUlly examine floor for levelness. If floor is Dot level. some type of shim must be used. After erection of your booth. use mortar fin where shim exceeds 318" thickness. Many problems are caused by uneven floors; not allowin& proper allgmlient of panels, supports, doors. etc. HINTS FOR EASE OF INST ALLA nON I) Begin the erection of your booth at the outside comer of the exbaust chamber spray paint area. 2) All panels are installed to provide a flush interior face of wall with all flanges to the ext:rior. 3) Seal all panel joints with caulk (provided) after you have completely erected the booth. Tighten all Boots and secure the booth to me floor. Seal aU scams from the interior of the booth. The assembly drawing enclosed with these instructions are specifically for the booth you have purchased.. This drawing is an exploded isometric showing the relationship of each panel or part to the next one. A listing of all component panels is provided on this drawing and should be used in addition to the packing list when unc:rating to identify aU components provided by Crystal.glQw Booths. This instrUction manual is a step by step guide for installing a variety of booths. Each step iotbe installation of your booth is ~ssed in this manual to greatly simplify the installation. Due to the variety of spray booths, this manual contains insttuctions and illustrations which do not pertain to the booth you have pUrchased. In these instances, you shall be referred to the proper step pertaining to the type booth you have purchased. ASSEMBL Y (Cont'd) GENERAL , 1. After determining the size and type of your booth to be employed. ensure that an assembly site is available that meetS the following qualifications: A, A minimum of three feet at sides of the booth must be clear and free from storage of combustible consttuction or other operations. A minimum ofthrec: feet clearance is required in front of the booth opening, with si.'t feet or more from the nearest wall preferred from the standpoint of providing smoother air flow through the booth. B. The floor surface oftbe booth and operator's working area must be non-combustible material such as to facilitate the safe cleaning and removal of residues, It must be able to suppOrt tlte weight oCthe booth and the operator. C. The floor surface of the booth must be flat and level to avoid erection problems 10 alignmem of panels, etC. Shims should be used if necessary. 2. Using chalk, mark the dimensional outline of the booth on the floor. Check ceiling beight for ample clear.mce. Check exhaust outlet location with the roof or wall to avoid obstructions in the line of the exhaust pipe. 3. Unpaclc all components and stack all parts oflhe same size together. Each compone:Jt IS identifiable by a size description listed on view drawing, 4. Using the size description on drawings. ensure that aU spray booth components are at hand. 5. Study all the drawings and instructions thoroughly before beginning assembly. Each COIDpOIlCJIt is shown by parr letter or number on the assembly drawings. This will aid in determining where the various components are to be installed during assembly. 6. Assemble the booth using the assembly drawing. (Always start with the exhaust chamber section.) 7. Mowlt emau:it unit and motOr. Exhaust Unit - ensure that there are no obsttuctions in the unit that would dama2C it. Make cenain that electrical connections have been made properly and thai direction of rotation is as indicated. Start exhaust unit. 8. Install exhaust piping. Where oore than 25' of piping is required, the static pressure is increased in thai air flow may be hindered when using the standard exhaust unit recommended for use with the booth. \\'here a piping arrangement of an unusual nature tS employed or where two or more elbows are used. a similar condition my exit. Therefore, if either of these situations arise, contact your local distributor or the manufacturer for correct recommendations. 9. Instaillighting fixtures. .' lO. Wire adequate electrical. tc lighting fixtUres. to electric motor of exhaust un it. etc. ! 1, DRAFT GAUGE SETrrNG (DRY TYPE BOOmS ONLY) On d:y type booths with illT'eStor exhaust onl)', calibrate the draft gauge. W:th exhaust !mil still running, note the height of tile oil column (in inches of water) on the draft gauge. Marie this point with a piece of tape to indicate,the pressure with clean arrestOr pads . Take piecl:S of cardboard and partially cover the arrestor pads in checker board fashion to simulate clogged filters. Add sufficient pieces of cardboard until the surface velocity drops to the minimum allowable 100 feet per minute (air speed measured by a velomcrer). Note the reading on the draft gauge a..,d marlc with tape. This is rhe point (p~~re) at which to change the arr~tor pacb. Upon removal of all cardboard, the pressure should return to its original point on the draft gauge marked with tape. 12. The paint spray booth is now ready for operation. ~ I. DESCRIPTION , H. PRECAUTIONS III. MAlN7ENANCE rv. ASSEMBL Y DESCRIPTION Paint Spray Sooths are used to confine iUld remove overspray and fumes from the area in which spray painting is performed. They are available in miUlY different sizes (width. depth and height) and ;n may diffi:~t types (depending upon the amount and kind of material to be sprayed and the method of application). 01"1 Type Spray Booths with Arrestor Exhaust are designed for use during intermittent or limited production spray in locations where exhausted air must be clean. They operate by drawing contaminated air through replaceable filters (arrestor pads) which prevent overspray residue escaping to the atmosphere. All booths with arreSTor exhausts are supplied with a draft gauge. AU paint spray booths are of self supporting 18 gauge sheet steel sectional panels. They arc furnished with all necessary ass~mbly !1ardware and instructions. All booths are of fireproof construction and an: built to meet the requirem::nts of the National Board of Fire Underwriters as well as most of the local and state fire and health regulations. It is the responsibility of user to install this equipment in accordance with current local regulations. PRECAUTIONS The follOWing preC<lutions should always be observed during operation of paint spray bOOThs: 1. On dry type paint booths with arrestor exhaust. ^. Do :tot U3C thU type of booth when applying a spray material known to be highly susceptible to spontaneous heating and ignition. B. Do not we arre~or paw altcll1Ately for different types ofcoaring materials where the combination of materials may be conciuctive to spontaneous combustion. C. Do nor pennir fluid to collect in the flexible PWtic connecting loop in the back of the draft gauge as this could cause ll. serious reading error. [fthe draft gauge is subjected to an over-pressure. check to ensure that fluid has not passed into the loop. 2. On all paint spray booths: A. Do not carry on spray operations near operations emitting sparks or other hazardous operations.t B. \\'he:J spraying metal bearing protective coatings. a nOTiceable proportion of very rme, lightweight flakes of meta,l will be carried with the: air through the booth iUld ventilation system to the outside of the building. -~-----.. .. :- . ~~ C. To hinder rust o(the spray booth and to facilitate cleaning of overspray, one of the SCYc:rIlJ comm~illl Col!tings available should be applied to areas where overspray will be deposited. ,some are iJlastic coatings which may be bnuhed or sprayed and later stripped off in sheets; some are a semi-permanent teflon coating. Common gn:l1SC and pllpcr is also used but is not recommended as it presents a tire hazard. D. Keep the air velociry through the booth constant. If the paint formula or spraying operation is changed from that for which the booth was originally pU~ased. more or less air mOVement may be present than even the law requires. Also, wit!l more man :>ne booth insralled, room air currents may be troublesome. The result, in addition to the heating and air conditioning problems, is that fast-moving air currents across tbe face opening of the booths often result in the starving of one booth to the: benefit of an adjacent booth with a better draft and the pulling of paint overspray from the starved booth out into the general room area. E. To keep specks of din, dust and lint off the surface being painted: 1. Wear starched coveralls during ~nlying opcnltions. 2. Strain spray material using a metal mesh tilter, not a cheesecloth or similar strainer. 3. Keep area surrounding booth. as well as booth itself clean. 4. Keep spray equipment clean.. MAINffiNANCE The frequency of many of the following maintenance checks depends upon the amount and kind of materials being sprayed. Under all circumstances, however, these checks should be made at reguiar intervals to reduce fire hazards, to mainlain rhe efficiency of the booth. to prevent freshly painted objects from becommg blemished and to hinder nut of the booth. I. On dry type paint spray booths with arrestor exltaust: A. Daily or when overspl1lY accumu!ate3 - remove the ovcrsp~y and coating from the booth interior, operator's floor area, baffles. fan and exhaust piping. Use a non- fClTOlU, non-sparlding scraper to eliminate any possibilities of igniting combustible :natcriaL Dc not leave piles of paint sweeping3 in the booth. B. When ovenpray accumulates - remove exhaust 'unit blade and clean. C. Check belt tension on exhaust unit periodically. Bearings in fan and motor may wear unnecessarily when belts are 100 tight. COMPLIANCE TO APPLICABLE CODES: This Spray Booth is desilmed to be in strict accordance with the National Fire Protection Association's Standards Number 33,";d NFPA's }lational Electnc Code. This'Spray Booth also meets or exceeds the requirements of OSHA. CRYSTAL GLOW RO. BOX 1207 LUTZ, fL 33548 LEITER OF COf\rfPLIANCE The paint bOOths manufactured by Crystal glow spray b()Oths are designed for code approvaL Each booth is manufactured from 18 gauge galvan17'1".ti steel throughou~ to extend normal life expectancy. All models of spray booths are manufactured to be structurally sound and also, they are to meet the standards set by the NatiouaI Board of File Underwriters for spray bOoths, as recommended by the National Fire Protection Association (NFP A33), Occupational Safety and Health Administration (OSHA) standards, and Environmental Protection Agency (EP A) requirements. . " " Exhaust Fan This fun is equipped with a noo-sparking blade that is driven by belts enclosed in a cylinder. This location of the belts provides maximum protection form the air stream. The motor duct is located outside of the duct area.. and air velocity over the face of the booth has a minimwn of 100 LFPM (Linear feet per minute). ELectric Motor This motor conforms to National Electric Manufacturers Association (NEMA) ratings, Class insulated. (Most government and industry motor standards are based on NEl\rfA.) KIT7F927-12"fanandmotor(l/2hp) 0.250 listatic pressure is 1515 cfm The motor in Dayton blower, Model No. 3N553A, is an Underwriters Laboratories Inc. (UL) Recognized Component motor in Dayton UL File E47479, Component-Motors, Guide PRGY2. 'This motor is covered under Motor Reference No. R603467 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E6 L 921, Component - Systems, Electrical Insulation; Guide OB1Y2. KIT 7F831 - 24" fan and motor (2hp) 0.250 @static pressure is 8500 cfm The motor in Dayton blower, Model no. 3N553A, is an Underwriters Laboratories Inc. (UL) Recognized Component motor in Dayton UL File E47479, Component- Motors. Guide PRGY2. This motor is covered WIder Motor Reference No. R606795 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E61921, Component -Systems, Electrical Insulation; Guide OBJY2. KlT 7F862 - 34" fan and motor (3hp) o. 2S0 @.static_ pressure is 153 SO cfm The motor in Dayton blower, Model No. 3N556B, is an Underwriters Laboratories Inc. (UL) recognized Component motor in Dayton UL File E47479, Component - Motors, Guide PRGY2. This motor is covered under Motor Reference No. G029 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E61921, Component - Systems, Electrical Insulation; Guide OBJY2. I Lights The lights are UL approved and are mounted and serviced from outside of the booth. Recessed Fixtures have a General Covemge UL Listed under file no. E-79578 as Recessed Fluorescent Fixtures. Windows Windows are .25- tempered clear glass and are sealed from the inside to insure a vapor proof seal. Si~~~ Ij,~ Date: // -/7 .....~(!)eo . ! "- .... +' 2~ ... t (l1: III !I ~+' C o . 011I <( -- uu o U M ..~ If) -DQ" 0 ~ 5 . o '" a: 0 o <Xl:>' ,aJ u' :; ,,11I1 <r '2~~ . f .., '3 aN: t:Q " Z ~~ ~ ~~ .;=f ~~~ . iii"::: > c~e.&l.d iu .... " .. .. QJ ~ ..5a.. C r .,. :H ~ o. ... -lJ U '" ~ u t f; 0+1 Eoj I.. '" 1. ih >.c CD .. a.. .2 '- P- 1/1 " i: .. '> . Po =i i5 "l: = &... ~ III ~ a..!. 0 c: ("l ~ 0 ~ 1.1 ~ z .~ !e .~~~ .. .. ~ d << ..~ J t; :~o l'E.1 .; M _In: . t'l q~::... n& ~~ "" u .................. ~ ~ c . + + . -k.: ..,s; ..H !~'5 t. ~ ~ ~~~ ...... ~ ~ ~ ~ ~ i ~ ~ t.... =! . a . ~~<I ~a:t~j "''''n~ l!i'" ~ ~ .;: a ~ I >. QJ OJ ClJ d QJc<r - -o~ N QJ N 0; +> N N N ~ ~N I c: 0 N 0 a+>> u u 0 Z ~ CQ Q:l" Z.- OJ Zcz I. E <!: <!: - Z t'\J .f;; QJ _ \Jl 0. 0 ,.... <t ..... Q.. to- \OC- ClJ 'S ,.... ~ a.. c:l ClJ<l:'N D" I I I I I 0 XUI..N ...... - ..... w u u > > > I .Eoo a.. a. z z z to- ..;-c..l.L.Z 0 C\J C"l ..;- If) \D ,.... z I ~ +> 0 J 0 Q:l ).,+' o C J l Cli a.. E '" QJ +' U d c: 0:. L 0 a: Cli - ~ N li- N d 0 L Z Cl l .:f. Cli U +' I 0 c L Q:l Cli u "5 L.... [ QJ '0) l 0 I ...J 01. I c -"-.-. - ..~._-_.---- - STATE OF FLORIDA OFFICE OF TREASURER DEPARTMENT OF INSURANCE -- TALLAHASSEE, FLOAIDA FIRe EQUIPMENT DEALER LICENSE '--'---. ._~- .. .- -.- FM022j3J r S C: R, I F I ES T HA T : .~ ".1 .. . ALL FLORIDA FIRE EOU1PMENT Co 6254 118 AVE N llN IT 16 . LARGO, FL 3"'6~3 \LIFIE~: AEAUCHESNE,DANIEL ALEXANDER ... ; CO"PL", WITH S EeTlON 033. 06,. FLORIDA STATUTES. ANO HAS OUALlF! EO FOO THE 'E "'NO CLl\SS Sl-10I\lN HE~EON: SE Ov leE · . R EP AI R. 0 Ee HARGE. N Yo;> OT <!iT.. IN S1 ALL. OR I NSPECT ALL TYPEs OF 'ENGrNEERED FIRE EXTINGUISHING SYSTEMS. o. r, "'"< e",,~~ ~ L1cr"'8E OIl ~l'lMlT .'<<JM811l ""'~T1OH ~ 00 07 04 04 292428000193 9079470001 200.0 ~IJ~- 01 INSURANCE CCMMISSIONEP I< FIRE MARSHAL STATE OF FLORIDA OFFICE OF TREASURER DEPARTMENT OF JNSURANCE TALLAHASSEE, FLORIDA FIRE EXrlNGUISH~R PER~IT -..--....-... ... .. '\-. FM02091' C;PT rF rES THAT: I. ..~, i/f....... ", '",~' ~ eo "PL IE) .!TH SEe TIO" 033.001. FLOR lOA:, STATUTES. AND NA S DUAL IF r EO FOP THE AND C~.SS SHOWN HEREON: DA Nt EL ALEXANDER BEAUCHESNE r r LOYER: 4LL FLOR1DA FIRE EQUIPMENT CO 6254 118 AVE N UN1T 16 lARGO, FL 34643 rcr~G. REPArRrNG. HYDROTEST!NG. ~ECHARGI~G. INSTALLING, S OF PRF.ENGINEERED FIRE EXTINGUISHING SYSTEMS. LICENSE NO. 292428000193 \ OR J NSPECrr NG AL L . J 03666000293 "-""Uc:ATlOH ;J~ ,REASUREA INSURANce COMMlSS/OliE/t"' FIRE MARSHAL lICE"SE ().q P!"MI1' /'I1JM811l ... ~ . ,'io " \ ,'. . . iI VEHICLE PAINT SPRAY BOOTH PROTECTION """'"" . MONARCHTN INDUSTRIAL FIRE SUPPRESSION SYSTEM , \ . '. TECHNICAL MANUAL /' · COMPONENTS · DESIGN · INSTAllATION · MAINTENANCE /" 1166~ 'sz JaqWQjdeS ?:E:LlC3::l lti"t: x:nn OOZ.O\fd JO O~.:)''Id (8pOrl BUI Chapter 3 - SYSIGr:J De3ign. '~.'lge 3-3 1. Nozzle Coverages: PrOI&Clion NOUle Protection Specllicallons NOZZle Nozzle Zone/Nozzle MaxImum Nozzle Location wIthIn Offset" Orientalion L W Ht Protection Zone Work Area NV''vVA I See Table 3,1 Volume 1344 eu It Shor1est slde'2' max. off 0'.5" Vertical Area 112 sq. ft center (each sIde) Diagonal 16,12 It Longest slde'3' max. olf center (each side) Backdraft NV,P1 4' 14' 12' Volume 672 cu ft Shortest side-center O. . S" Vertical ?Ienum Area 56 sq It Side 14 It Longest slde-3 Inch olf center (each side) Pant Leg W'Pl 4' 14' 12' Vol~me 672 eu It Shortest sl:fll-center O' . 6" Vertical Plen~'m' Area 56 sq ft Side 1<4 It Longest slde-3 Inch off center (each siaa) PI (Oprlon 1) NV,P1 24' 4' 4' Volume 384 eu tt Shortest side.center 0" . 6" Vertical Aree 96 l!Iq It Side 24 It Longest side.center Pit (Option 2) NV.Do2 24' 4' 4' Volume 384 cu tt Shortest sIde-center 2' - 8' HorIzontal Area 96 sq tt Side 24 It Height-center Unaer Floor NV'UF 16' 14' 4' Volume S96 cu It Shortest side.center O' - 6' Verl/cal Planum Area 224 sq ft . , Side 1 6 It Longest slde-centar Exhaust Oue! NV,DP2 3' 3' 24' Volume 21 e cu It Shortest sIde (cross.sectlon) 0" - 6" Horizontal for Area 9 sq It -center horizonlal Side 3 tt Longest sloe (cross-section) d'JCIS (Rounc Duct :2'-11" Vartical for diameter) \'e rtical ducts . Fanlleg eimer,slons 4" minimum x 24" maximum .. Nozzle of/sells the maXimum distance from the tip 01 tha nozzie 10 the closest edge of !he prolection zone, ULEX 3437 CE:l'732 Seplemt,er 29, 1998 Chapter 2 - Components Page 2-6 . 4. Fusible Links. The fusiole link is designed to separate at a specific temper- ature. releasing tension from the fusible link line, causing system actuation. See Figure 2.12. Figure 2-12. ML Style Fusible LInk. OC2&51PC Aher determining the maximum ambient temperature :oat the fusible link location. select the correct fusible link according to the temperature condition chart below: Fusible Link M:Jdel No. Fl-165 FL.212 FL.280 Fl.360 Fl,450 FL-SQO Maximum Ambient Temperature 950 F. (350 C.) 1420 F. (61' C.) 2100 F. (99' C.) 290' F. (143" C.) 3800 F. (1930 C.) 430' F. (221' C.) 5. Thermal Detectors. Rate compensated temperature thermal detectors are nor- mally open, mechanical contact closure switches designed to operate at a factory preset temperature. They are avaiJ. able in six preset temperatures which meet NFPA standards and are UL Listed and FM Approved. After determining the . maximum ambient temperature at the thermal detector loca- lion, selecl the correct thermal detector according to the tem;JeralUre condition ohart below: Thermal Detector Model No. TO.140 TD-190 TO-225 TD-325 TD-450 TO-SOO Maximum Ambient Temperature 70' F. (21" C.) 120' F. (490 C.) 1550 F. (68' C.) 255" F. (124' C,) 380" F. (193" C,) 530' F. (2770 C.) '. ;+ ULEX 3437 CeX732 September 29, 1998 MODEL RPS-M -REMOTE MECHANICAL PULL STATION Remote manual control for system releasing devices is pro- vided by the Model RPS-M remote mechanical pull station. It is connected to the system releasing device by stainless steel cable. This cable is enclosed in 1/2" EMT with corner pulleys at each change in direction. The remote mechanical pull station shall be located at the point of egress from the hazard area. See Figure 2-13. al !1l IN CASE OF * <D elm IlIDCa1l) M~ ALlJMIMAl fACE PLATE ftED IU8TlC -....c IlOO 1U- ON ALLCOftNEM Figure 2-13. Model RPS-M Mechanical Pull Station. _ozrc . Chapter 2 - Components Page 2,5 DETECTION EQUIPMENT 3. Model FlH-l. 1. Model FLK-1. The Model FLH-1 fusible link hanger is an accessory designed to simplify the Installation of fusible links in the fusible fink Une. It can be used with the Model FLK.,/1A fusible fink kit (kIts must be ordered separately). The Fusible Link Hanger makes it possible to install fusIble links without cutting and crimping loops in the fusible link line for each link. They are available in packages of 25 (FLH'25) only. See Figure 2-11. The Model F~K.l fusible link kit includes a 10' steel bracket, two (2) ~/2" EMT connectors, four (4) cabls crimps, and two (2) "SO hooks. Fusible Unks must be ordered separately. See FIgure 2.10. 2. Model FLK-1A. The MOdel FLK., A fusible link kit includes an 8" steel brack- et, two (2) 1/2" EMT connectors, four (4) cable crimps, and two (2) 'S. hooks. Fusible links must be ordered separately. lINK DETECTOR BRACKET '"\ TERUIN.q UNK S-HOOK SERIES LINK FIgure 2-10. Model FLK-1 Fusible Link -- FUSIBLE UNK KIT (SOlD SEPARATELY) . FLH-1 FUSIBLE UNK HANGER FUSIBLE LINK (SOt.O SEPARATELY) Figure 2-11. Model FLH.' Fuaible Link Hanger 00U600C .., , ULEX 3437 CElC732 September 29.1998 Chapter 3 - System Deslg~1'I Pa~e'3:13. PCI-70ABC with 4 nozzle. CYLINDER T1 /' T2A " . /T2 NOZZLE OIIHMI'C Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Length Elbows Maximum Maximum PCI-70ABC 4 NV-WA Cylinder to T1 1" 20' 3 . T1 to T2 1" 9' 2 T2to Nozzle 3/4" 7' 2 Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Length Elbows Maximum Maximum PCI-70ABC 4 3 . NV-WA Cylinder to T1 1" 20' 3 and 1 of: NV-P1 (See Note 6) NV-UF NV-DP2 T1 to T2 1" 9' 2 T2 to Nozzle 3/4" 7' 2 ULEX 3437 CEx732 September 29, 1998 .l'" Chapter 2 - Compon~nts Page 2-2 NOZZLES Nozzles have been developed for Yehicle Paint Spray Booth protection. Each nozzle has been designed for use in certain areas of the beot". The Model NY-WA '10zzle is used for ove'head application in the booth work area. The Model NY-P 1 nozzle is used for overhead application in tre back- d'att plenum or downdraf1 pit area. The Model NV-UF nozzle is used for overhead application In the underfloor plenum area. The Mode NV-D/P2 nozzle Is used for horizontal (end position) application in the pltJduct area. The Model NV-D/P2 rozzle is also used for end position application for exhaust duct protection. The Model N-DCT nozzle is also an alter- nate nozzle l.'sed for exhaust duct protection. The Model N.DCT nozzle can or:ly be used on 15 lb. and 25 II. Cylinders. See Figure 2-3, l:J NV-WA Nozzle C/ln181'C o 0 000 NV.P1 Nozzle G""'", NV-UF Nozzle oo,"!~ o o NV,D/P2 Nozzle oc~pc N-DCT Nozzle OO_aPe Figure 2-3 Nozzlea CYLINDER BRACKETING Vertical IVall mount'ng for the PCI-15ABC, PCI-17ABC, and PCI-25sABC, is provided by the Model MB-15 mounting bracket kit. Ve~ical wall mountIng for the PCI-35ABC, and F'CI-70ABC is provided by the Model Me-1 mounting brack- el kit. See Figura 2-4. For ve11cal floor mounting of the PCI-17ABC and pcr- 25liABC, an 8" unlstrut type mounting bracket is available, the Model Me-U8. For vertical floor mounting of the PCI.aSABC, 8 10" l.mistrut type mounting bracket Is available, the Model MB-U10. For vertical floor mounting cf the PCI-70ABC, a 12" unlstrut type mounting bracket Is available. the Model MB-U12. ULI!X 3437 CEx732 September 29, 1998 ~ ~ ~ FJgure 2-4 Mounting brackets MB.15 and MB'1 ooa~JPC MODEL MCH - MECHANICAL CONTROL HEAD The Model MCH mechanical control head is a tully mechanical control hea.d which can be connected to Ihe PCI-15/17/25s/3SnO cylinder valve. This control head will support a fusible link detection system, a remote mechanical pUll station (Model RPS-M). and a mechanical or electric gas 6hutoff valve. A miniature electric switch (Model MS-SPDT or MS-DPDT) can be ordered separately and field installed. It Is equipped with a local manual cor-tro; handle that allows for mechanical syslam actuation. Opera:ion 0' the local manual controf requires removing the pull .:)inand rotating the handle clockwise. The Model MCH control head can actuale a maximum of three (3) ::y!inders. Soe FIgure 2-5. II) &d o. o .~ lIT ..., _""H Co~ tfQt 11-.cr I FIgure 2-5. Mechanical Control Head. .........c Chapter 4 - Systerr. Instailation ~ Page-4-3 MCH ORlICH CClN1Ra. HEAD bushing. Also, a Model ,PDA.D2 Pneumatic Discharge Adaptor must be installed on the valve of each agent cylin. der. Pneumatic tubing is then used to connect the PAC- 10/200 pneumatic cylinder to the PDA-D2 of each agent cylinder valve. See Figure 4-5. NOTE Pneumatic tUbing used for remote cylinder actuation shall have an outside diameter of 1/4" with a minimum wall thickness of 1/32". This is commonly known as refrigeration-type copper tubing. All tubing filtings shall be of thG 1/4", 450 flare type conforming to SAE J513c. Compress/on type fIttings are not acceptable. . Figure 4-4. Model PAC-101200 Pneumatic Cylinder Installation :)02174~ In order to actuate tho agent cylinder::! from a Model PAC- t 0/200 Pneumatic Actuation Cylinder, a 3/4" NPT x 1/4" NPT bushing must be screwed Into the pneumatic cylinder's dls. charge port. A 1/4" NPT x 450 1/4" flare type fitting (con, forming to SAE J513c) must then be screwed into this The Model PAC-10 pneumatiC cylinder can actuate a maxj- mum of ten (10) agont cylinders with II maximum 01100 feet of pneumatic tubing. The MOdel PAC-200 pneumatic cylinder can actuale a maxi, mum of twenty (20) agent cylinders with a maximum of 200 feet ot-pneumatic tubing. . MCH OR ECH CONTROL HEAD R. - 114" NPT X 45"11.. FLARE TYPE FIT11NG (8AE J51Sc) 114 X 1/4 X 1/4 45" FLARE TEE C1'YPtCAL) - . TO RawNINQ CYUNDEFlS -- Figure 4-5. Multiple Cylinder Actuation Using MOdel PAC-10 or PAC-200 ClO2075PC UlEX 3437 CEx732 September 29,1998 Chapter ~ - System Design P.age 3-7' PCI-17ABC WIth ~ nozzles. CYLINDER ~. T1 l' Jl"f . '-~.''ii'';- .... ....~.!\.,.-.. .... .........\... :: NOZZLE CYlinder SIze Nozzle Quantity Nozzle Type Piping Se~tion Size length Elbows . . Maximum Maximum PCI-17ABC 2 Any combination of Cylinder to Tl 3/4" 36' 4 NV-Pl (See Note 5) NV-UF NV.DP2 Tl to Nozzle 3/4" 14' 2 .,.....PC NOTE: 1. These limilations apply to PCI'17ABC using two nozzles (any combination of, either NV-P1, NV-UF, or NV.OP). 2. Syslem piping must be balanced. Balanced pipIng is that in which the ditlerenc~ between the shonest actual pipe length from Tl to nozzle and the longest actual pipe length Irom T1 tonozzJe does not exceed 10% of the Joncest actual pipe length from Tl 'to nozzle. The number and type of fltUngstor alJ Tlto nozzle sections must be equal. 3. A Main/Reserve Tee Check, Model TC-1. may be located between the cylln.der and T1. and counts as two, elbows in that. section. 4. AJI systems protQCling vehicle paint spray booths require a factory pre'set time delay. 5. When using an NV.P 1 nozzle, the fwo largest disCharge orltic9& in the nozzle body must be POSitioned parailel to the longest dimension 01 the hazard being protected. ULEX 3437 CEx732 September 29, 1998 .E~ ..c:..c: ~~ g~ Q) A !:' ow E <oJ ~ g - J::t) .~ '0; 0( 'lq; 'jil!! w!I: '"- .- o Q f.J u.. d l o .::t. u o OJ p..... CII.... '" ~~ .... 'otl r-. ...... "\ ~~ "\ .. F:'& "Q 'I: ~If 0 . ~. Ii: ;] 0 c~ ~ 00 .:l .r:. , D.. ..... 10 ; i " QI " C c en ~ Q) .:; <( \.I J:. :J ~ III ~.... .. 0> , tI\ <c; ..., .... -t\i >Q .~~ ~~ tn E ., Ql Q) Ql .j.lUU~ Ll ~,.Q,.Q~ ~ .~ ,U)I'IlI'll,c '" 'IOlC . ~tIl>< ~~ Q) Q) U1 i>; ... ...."'''' ~ ..-15=.... ~~ ~~h ...o::So Q)o....\.... o,o~ cnQ ,J ~ E; o..s::~14 ~, 11::. !;) Q)o....>r-;1o'1j.j.l .s::C'r-toQ).j.l CIIl ' U '1j,!)u O.j.l.,J. · o~..-l e~ ~Ul.]-rt ~o,g,~~QlU)~ ~~2 0.. ..... .... ,c r-t 'tl 0:; '<! ~ ::. tIllllMr-to..r ~ - .... / "'~':l?,:'..\.;'..l::.::>;: ....' ,~"J -.;':: ... ." .f. , CAUTION! READ CAREFULLY BEFORE INSTALLING YOUR NEW CRYSTAL GLOW NOTE: . State and Local codes vary widely. Ail paint spray booths, exhaust piping, light fixtures, electrical and water connections, etc. should be installed to conform with the code that has jurisdiction for your location. . - -; ---. ~~~:; ~ :.. "'~:r3.oa: .~ :.t~i t~l;ii -a _ loa..... ~ lff ~~ ~i ~ 11- ~.a !.~ o ~t: It-M iI: ...; Mo4'! ~ . ""g.~ ~:. ! i ; t =;f $ ,~! ~5 ~ f L.go i g. : l i I ~. ~ .~ ~i. I 2; II <:I 2 z '" ~..,o i -"i~(li;~ i iidlQ ~ iSc;.~t ~ ;lllfi! ~ I"B' 2lg. ~ =-ptz: .I:..!il .-B I!.- . . I!! a : .Ii~ If, !!!l li Zi I~ o . ~= CI !:ii, Ill" z; ~ !:e z - en -("'S ,.~ ~", n - = ::~E~'~ ~:o.i~_~ ~-~= ~ ~tt'~O 1-1 ~:t-I~ .a::a.tD~_ ~ tD . ~ ~ ...... · -.JtIlo ~ -~.a::a.-.J 0 -tDC'JD ~~ :E lilt r- "!: -,.- ;; //11 / / / I / I - / I - - ~ - I / / / / 1/1// \\ \\ ~ '4:! ~. .\\ \ \, .... ... \ " , \ i :D o o ... .~ -, . ~ ~Irnrn . : -"-'~.-Jill' : . n~._ I ""= . " , ~OIIIJ .-----. ---, ~ . c: , . 3: C! ~ m n Q c ..... :I: ~ z: rn ,... e ~ ;= 'r ~ Cl ~ ~ ~ ~ N m Cl U. ~ ......... ~ ~ :IJ o en en -n ~"'r '" n :sc~ ~ ~ : ;~I~ '--' II! - ~ ~ 0 c::::: ~ i ;~~~ c; ". -;:~ :D iii z.... N ~ (.,'" toa. :t~ In lG "'0 : o s:... ::J 9;;, ~~ e z m ~ ::lI': < :;;:; !~ I I 'tIl>nz :l:I :zoo - oz~ I g :zIj;l.. ...~~ 00_ '" :D 35 i~- -::i!0 zo~ a m!ll >"'~ :;:~-< ~ ....~ ~ ~;::. g(li)!2 !l"! ~~ U\ m :oz: -", 0_ '.:!::~ e: ~z ::::~ :1:1 on ,.... o CROSS FLOW SPRAY PAINT BOOTH 26' 6" long x 14' wide x 9' high - inside dimensions 26' 9" long x 14' 3" wide x 9' 112" high - outside dimensions 9' high x 10' wide entrance doors 34" tubeaxial fan with 3 phase - 3 HP motor -12,700 CFM Airtight 18 gauge galvanized steel construction 48" 4-tube fluorescent light fixtures with clear tempered glass Personnel door with clear tempered glass Draft gauge Top quality intake/exhaust filters/filter grids - 20" x 20" All hardware, fasteners and sealants Extra Long 26.6' working length (Great for trucks and vans) MANUFACTURED IN COMPLIANCE WITH NFPA 33, OSHA, NEC AND BOCA GUIDELINES. == o L-"Ii' - 1'00 CD - - c ~ t::J .- ~ :; ..... ;.c:ef) ~ olt f-i-JlQa _ . N ~ C!~ ......-=c...,:r =- y- Dct. ,\ ;; ~ o lC Ct.I (I) o a:: o >\\ \ ~\ \ = / " =//1/1/ / /1 / WI .. .. / .--.-.... - . CROSSFLO\\' The ordc:::' in which the booth should ~ iJutall4O:d; l. 25 1,2''XI09 1/2" Exhaust plenwnc wall 33. 44"x84" Wall 2. 44")(.108" Exhau:n plenume wlill 34. 24"x84"x10&" Frontal 3. 24 "x84" Exhoiust tilrer grid 35. 34"x92" Hip 4. 42 l/2"x..8-4" Exhaust filt~ !:!.rid 36. H"x92" Hip wt1ip 5. 25 112"xl09 112" Exhaust plenwne ",.-a.J.j 37. 1 1/2xl 1/2;(92 Hip anile 6. 44"xl08" Exhaust plc:num.: waU 38. ! ll2xl 112:<92 Hip angle 7, 24 "x8 4 ., Exhaust filter grid 39. 1Z"'xI20" C eil..iD& 8. 42 1I2":t84" Exhaust filter gnd 40. 44")(120" Ceiling 9. 4Q"xl091/2" ExhatUt plc:nume \\-all 41. 44"x120" Ceiling 10. 4O"x109 1/2" Exhaust plenwne wall 42. 34"x92" Hip wllight 1l. 40")(.1091/2" ExhA~t plt'numc: 'willl 43. 34"x.92 " Hip wlliibt 12, 24"x&4" Front exhaust pl~nume -t4 1 112x 1 1/2x92 Hip aDS1e 13. ~4"x84" front exhaust plenumc ~5. 1 l!2x 1 1/2x92 Hip angle 14. 61 1/2"x44" &mom ex.'1aust plenume -l6. 44":<120" CeI.ling 15. 61 l,'2"lt.44" Bcttorn c:xhau.st plenw.ue 47. 44"xI20" C eili.ng 16. 44"':~5T Top t-xhaust pJenwne 4.8. 34"x92" Hip wJlight l7. 44"x57" Top .exhaust plenume w,lhole 49 34"x.92" Hip w/1ight 18. 44"'x57" Top <:'xhaust pJenume 50. 1 Ii2xl li2.'t92 Hip mgll: 19. 26"~8-1" Wall 5\. 1 1 !2x \ \ !'2l<.91 Hip angle 20. 30":<84" Door frame 52 ,u"x120" C eu ing 21. 44nA:8..r Wall 53 ~ "x 120" Cc:iling n. :"+-xS4" Wiill w/1i~1l 54. 29"483" Access door 23. .J..n,E-f. ... Woill 55. 59 ':':!''xl07'' Fr\Jnt door 24. 44"xS4" W all w.'li~hl 56. 59 1/2":-:.107" Front door 25. 44"x~" ~'e11 26. 24-x84"xl0S" Frontal 17. 12"x84" WaH 28. 44,"x84" Wall 29. 44"x84" \Vall 30. 44,"x84" Wall w/lit;ht 31. 44"",84" w..u n. 44"x84" Wall w,1ight .j' ~ "" < -IlA.:-E V'l .,(N..... ~:.,.~ ..~ z'!!:::-- ~~~(y:'-~ Q( M' ... L.,I . Z. Q z,>:"x~ii; tjj,~>$; __w~ ("'J -~ i -- ('~ --' ---1 I ~ 9f .= ,.. ~ '" III '" '" . 1011I ~~ U'llll 1')' I')~ tt..110 OIL)( ..INcI: Ol-IL ..1::1 cI:..I,.. 1-,..11I .,ClI') )oN'" ~'"ai U)(~ 011I laM .'" 010 a:w z o ::c A. ... . ... .. ! .. " ~zK .. .=. t\I j~~ t ~ ~ ~ .. .. ~.. .. ~ ~ , c- CIa ...... ~::e I ~) & II ~ ~ ;;; ~ ~ r- r- ~~ -'" ..Jer ~: ~S! a.. ,.. ~~~ ~~I 3 - I ; ~ ~ QI c....... ." ;> ~ Z - ~ ~ u- ~~ 00 .... a1 a1 .c en I ~ I Vl ....J ~ Q I ::%: < -.;t \ '-----;. \, I \ / \~/ / \ / \ , \ \. -.;t ~ ,- '" '" .1: '. , c 0:: '-' ~-::: !~ I::":: C ~;~ .J "':... ....... . ..:: ~ 'yol -;::~ r.i ..: ~ J _L_ N '-.. 1 .,. GI E .,. .,. , ..... ,.:; IOGI ;; . i ~ ~~ ... :.. ... IQGI ... J: o!~ ~ ~ i I'l' . i . .2 "'- I'll'l - -...J t ~ -' ...J r. .,. S ~ '- ~...IO '" ~ '" - '" J I '" 1&.)( . ! u W loJ :.. ~ ONC ... '., u j ., u !Z ~ u ( u "'1-1&. ~ I C 'J .... .... c~ ~ VI e . Q ~ I << ..c: ....I Of: . ~ :;: - 8... JC; ~~ 8... ......,.. en .!. ~a CII: ~~ '-", ex :i C"'GI I t;:j ~ ~~ I WU I-Cl'l rn 0 J i~ " ..... I ... .. - I ~c :~ ~c "N'" .- ~ .~~ ... ~~ ... >-.,., .s ~ "i;;l~ 2 I ... I I I ... G: ell cp II a.. ~ >2 I ". > 'i U)(~ c:::l . . . ... .. ~ - t~ OGl fU:-: " w_ !/ ~a ; ... r - "" I Ill"; i-~ >w I ::;;> ~ e~ ~~i ..,. -I'" .~ l::a 010 ~~ ... I a:w 'I - a.. I ~- ..; '" ... C ....... ii:... ~a l... ~u Z ..: 0 ~!i ~ ~ ~ 0 :at J ~ -' ~ ::t :. ..,..... ~ If) ~ ...... ..... <[ a. I J ~ "'" ~ ::; ~€~ .. . Vi 3 -..... - i .' , .~ 1/ -~ ~:; i!! !!Ill &... 3e; ~~ 7~ -.... ~~ ~~ ~~ /,'" ,_/.f ~ .. ~ ~~~!i ~6'1! s-~ z ., ~l: .~ ,!'.:J~ z ~ .; '., ..... 6 Q ....~ ..... , .....- '.~)otQ~"" ~'%;~;: -<.:I _ .-5~~~ ~'=~~'$! ,.~>~\.. 'i '" ... ..g Z $ ~ ~~ ./ i. . > "f I;\"..... lII: l' ~ '.., ~ ~ -' ~ ~ Iu::; .... ~ ~ ~ w~ Cl.... oS: ~ i ~! 101 d z <I: ~w J: " ;ttt !::!~ a. ... ::'w ~ ~ I~ !!! ... ~ Go z 8 ... .... ...J oJ .... ... '" Z ::i ~ ~ ~ ~ 5 ;: ..... ex .... w z w a. ... Z ~ ~ ~ ~ ... .. U \.... ....J ...J ~... i~ UC -... a.... ::.w 8 atw ~~ ~E ....J ii ~ ...... C\J (") ~ ASSEMBLY PRELIMINARY , I) When you receive your new Crystal_glow booth. group all like parts together. 2) Using a chalk line. mark the flOOT area with the outside wall dimensions of the spray booth purchased which are shown on the general arrangement or booth layout drawing supplied with this instruction package. 3) Check an:a for ample clearance. Remove any obstructions which may interfere with the exbaust fan and stack. persoMe! access and vehicle entry/exit doors or any other of the booth acccssories provided. Be sure to provide ample clearance between booth and building walls or other obstruction for acccss to light f1.XtUreS. 3' .0" clearance is recommended about booth perimeter. 4) CarcfWly examine floor for levelness. lffloor is Dot level, some type of shim must be used. After erection ofyout booth. usc mortar fin where shim exceeds 3/8" thickness. Mamy problems are caused by uneven floors; not allowine proper aligmne:nt of pancls, supports, doors, etc. HINTS FOR EASE OF INSTALLATION I} . Begin the erection of your booth at the outside comer of the exhaust chamber spray paint area. 2) All panels are installed to provide a flush interior face of wall with all fJa.nges to the exterior. 3) Seal all panel joints with caulk (provided) after you have completelyc::rected the booth. Tighten all Boots and secure the booth to the floor. Seal all seams from ,the interior of the booth. The assembly drawing enclosed with these instructions are specifically for the booth you have purchased. This drawing is an exploded isometric showing the relationship of each panel or part to the next one. A listing of all component panels is provided on this drawing and should be used in addition to the packing list when uncrating to identify aU Qomponcnts provided by Crystal.glQw Booths. This instrUction manual is a step by step guide for installing a variety of booths. Each step in the installation of your booth is ~sscd in this manual to grcat1y simplify the installation. Due to the variety of spray booths, this manual contains instructions and illustrations which do not pertain to the booth you have pUrchased. In these instances, you shall be referred to the proper step pertaining to the type booth you have purchased. " ASSEMBLY (Cont'd) GENERAL , I. After detennining the size and type of your booth to be employed. ensure that an assembly site is available that meetS the following qualifications: A. A minimum ofthrce feet at sides of the booth must be clear and free from storage of combustible construction or other operations, A minimum Qfthrec: feet clearance is required in front of the booth opening. with si."( feet or more from the nearest wall preferred from the standpoint of providing smoother air flow through the booth. 8, The floor surface of the booth and operator's working area must be non-combustibie material such as to facilitate the safe cleaning and removal ofresiducs. It must be able to suppOrt dlC: weight aCme booth and the operator. C. The floor surface of the booth must be flat and level to avoid erection problems 10 alignmem of panels, etC. Shims should be used if necessary. 2. Using chalk, mark the dimensional outline of the booth on the floor, Check ceiling height for ample clearance, Check exhaust outlet location with the roof or wall to avoid obstructions in the line of the e."<hau5t pipe. 3. Unpadc all componentS and stack all pans of the same size together. Each component IS identifiable by a size description listed on view drawing. 4. Using the size description an drawings. ensure that aU spray booth components are at nand. 5. Study all the dl'awings and instructions thoroughly before beginning assembly. Each component i:5 shown by part letter or number on the assembly drawings. This will aid in determining where the variOUs components are to be installed during assembly. 6. Assemble the booth using the assembly drawing. (Always start with the exhauSI chamber section,) 7. Mount exhaust unit and motOr. Exhaust Unit - ensure that there are no obstructions in the unit thaI would dama2e it. Make cenain that electrical connections have been made properly and that direction of rotation is as indicated. Start exhaust Wlit, 8. Install exhaust piping, Where oore than 25' of piping is required. the static pressure is increased in that air flow may be hindered when using the standard exhaust unit recommended for use with the booth. \\'here a piping arrangement of an unusual nature is employed or where two or more elbows are used, a similar condition my exit. Therefore, if either of these situations arise, contact your local disaibutor or the manufacturer for correct recommendations. 9. Instaillighting fixtures, ., iO. Wire adequate c:IectricaHc lighting fixtures. to electric motor of exhaust unit. etc. ! I, DRAFT GAUGE SEtnNG (DRY TYPE BOOmS ONLY) On d.1' type booths with arrestor exhaust only. calibrate the dn1ft gauge. With exhaust unit still running, note the height of tile oil column (in inches of water) on the draft gauge. Marie this point with a piece of tape to indicate the pressure with clean arrestor pads. Take pieces of cardboard and panially cover the arrestor pads in checker board fashion to simulate clogged filters, Add sufficient pieces of cardboard until the surface velocity drO?S to the minimwn allowable 100 feet per minute (air speed measured by a velometer), Note the reading on the draft gauge a.,d marlc: with tape. This is the point (pres:.-ure) at wbich to change the lIITC3tor pads. Upon removal of all cardboard, the pressure should return to its original point on the draft gauge 11laJ'k.ed with tape. 12. The paint spray booth is now ready for operation. ~ r. DESCRlP110N , n. PRECAUTIONS III. MALN7ENANCE rv, ASSEMBL Y DESCRIPTION Paint Spray Sooths are used to confine and remove overspray and fumes from the area in which spray painting is performed, They are available in many different sizes (width. depth and height) and ;n may ditIcmn types (depending upon the amount and kirid of material to be sprayed and the method of application), DrJ Type Spl1lY Booths with Arrestor Exhaust are designed for use during intennittent or limited production spray at lociltiolU where exhausted air must be clean. They operate by drawing contaminated air thro~ replaceable filters (arrestor pads) which prevent ovcrspray residue escaping to the atmosphere. All booths with arrestor exhausts are supplied with a draft gauge. All paint spray booths are of self supporting 18 gauge sheet steel sectional panels. They iI!e furnished with all necessary 3SSp.mbly hardware and instructions, All booths are of fireproof constrUction and are built to meet the requiremmts of the National Board of Fire Underwriters as well as most of the local and state fire and health regulations. It is the responsibility of user to install this equipment in accordance with current local regulations. PRECAUTIONS The following prec:1Utions should always he observed during operation of paint spray booths: 1. On dry type paint booths with arrestor exhaust. A. Do :tot U3e thi3 type of booth when applying a spray male rial Icnown lO be highly susceptible to sponraneous heating and ignition, B, Do not me arre~tor piltU alternately for different types orcaaring materials where the combination ofmaterials may be conductive to spont2neous combustion, C. Do no, pcnnit fluid to collect in the flexible plastic connecting loop in the back of the draft gauge as this could cause a serious readbg error. If the dnft gauge is subjected [0 an over-pressure. check to ensure that fluid has not passed into the loop. 2. On all paint spray booths: A, Do not carry on spray operations nea,r operations emitting sparks or other hazardous operations, a, \\'he:J. spraying metal bearing protective coatings. a noticeable proportion of very fUle, lightweight flakes of meta.' will be carried with the air through the booth and ventilation system to the outside of the building. --.-..--.---.. .- ~... C. To hinder rust of the sp""y booth and to facilitate cleaning of overspray. one of the SCYcnll commercial eolltings available should be applied to areas where overspray will be deposited. ,some are "lastic coatings which may be brwhed or sprayed and later stripped off in sheers; some are a semi-permanent tef10n coating. Common grelLSe and paper i3 abo used but is not recommended as it presents a tire hazard. D. Keep the air velocity through the booth constant. If the paint formula or spraying operation is changed from that for which the booth was originally pu~chased, more or less air moVement may be present than even the law requires. Also. with more than Jne booth installed, room air CWTents may be troublesome, The result. in addition to the heating and air conditionin~ problems. is that fast-moving air currents across tbe face opening of the booths often result in the starving of one booth to the benefit of an adjace:1t booth with a better draft and the pulling of paint overspray from the starved booth out into the general room area, E. To keep specks of din, dust and lint off the surface being painted: I, Wear starched eoverulb during 'P11l)'ing opClUtions. 2. Strain spray material using a metal mesh filter, not a cheesecloth or similar strainer. j. Keep area surrounding booth. as well as booth itself clean. 4. Keep spray equipment clean. MAINTENANCE The frequency of many of the following maintenance checks depends upon the amount and kind of materials being sprayed.. Under all circumstances. however, these checks should be made at reguiar intervalz to reduce fire hazMds. to maintain che efficiency afthe booth. to prevent freshly painted objects from becoming blemished and to hinder nut of the booth. ]. On dry type paint spray booths with arrestor exhaust: A. Daily or when overspray accumulatc3 - remove the oV'Cnp~y and coating from the booth interior. operator's floor area, baffles. fan and exhaust piping. Use a non- ferrou.s. non-sparlding scraper to eliminate any possibilities of igniting combustible :naterial. Do not leave pilcs of paint swc:c:ping.s in the booth. B, When overspray accumulates - remove exhaust.unit blade and clean. C. Check belt tension on exhaust unit periodically. Bearings in fan and motor may wear unnccessarily when belts are [00 tight. COMPLIANCE TO APPLICABLE CODES: This Spray Booth is designed to be in strict accordance with the Narional Fin: Protection Association's Standards Number 33. and NFPA's National Electnc Code, This'Spray Booth also meets or exceeds thc requirements of OSHA, CRYSTAL GLOW RO. BOX 1207 LUTZ, fL 33548 LEITER OF COW>LIANCE The paint boOths manufactured by Crystal glow spray bQOths are designed for code approval. Each booth is manufactured from 18 gauge galvani7Pf'l steel tbrougho~ to extend normal life expectancy. All models of spray booths are manufuctured to be structurally sound and also. they are to meet the standards set by the National Board of Fire Underwriters for spray bOOths,as recommended by the National Fire ProteCtion Association (NFP A33). Occupational Safety and Health Administration (OSHA) standards. and Environmental Protection Agency (EP A) requirements. Exhaust Fan This fan is equipped with a non-sparking blade that is driven by belts enclosed in a cylinder. This location of the belts provides maximwn protection form the air stream. The motor duct is located outside of the duct area. and air velocity over the face of the booth has a minimwn of 100 LFPM (Linear feet per minute). ELectric Motor This motor conforms to National Electric Manufacturers Association (NEMA) ratings, Class insulated. (Most government and industry motor standards are based on NElvlA.) KIT7F927-12"fanandmotor(Ll2hp) 0.250 @static pressure is 1515 cfm The motor in Dayton blower, Model No. 3N553A, is an Underwriters Laboratories Inc. (UL) Recognized Component motor in Dayton UL File E47479, Component - Motors, Guide PRGY2. 'This motor is covered under Motor Reference No. R603467 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E61921, Component- Systems, Electrical Insulation; Guide OBJY2. KlT7F831-24"fanandmotor(2hp) 0.250 @static pressure 1s 8500 cfm The motor in Dayton blower, Model no. 3N553A, is an Underwriters Laboratories Inc. (UL) Recognized Component motor in Dayton UL File E47479, Component- Motors~ Guide PRGY2. This motor is covered WIder Motor Reference No. R606795 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E61921, Component -Systems, Electrical Insulation; Guide OBJY2. KIT7F862-34"fanandmotor(3hp) 0.2S0 @'static_pressure is 15350 cfrn The motor in Dayton blower, Model No. 3N556B, is an Underwriters Laboratories Inc. (UL) recognized Component motor in Dayton UL File E47479, Component - Motors, Guide PRGY2. This motor is covered under Motor Reference No. 0029 which is on the motor nameplate. The electrical insulation system in this motor is a UL Recognized Component under Dayton UL File E61921, Component - Systems, Electrical Insulation; Guide OBJY2. .. Lights The lights arc UL approved and are mounted and serviced from outside of the booth. Recessed Fixtures have a General Coverage UL Listed under file no, E-79578 as Recessed Fluorescent Fixtures. Windows Windows are .25- tempered clear glass and are sealed from the inside to insure a vapor proof seal. Si~~ j/,fl1; Date: //-/7....;2~co September II, 200 I City of Zephyrhills Building Department 5335 8th Street Zephyrhills FL 33540 Dear Sir: We are aware that a tenant would like to install a portable spray paint booth at the building located on South Avenue, We have no objection to a permit being issued for this structure. If you have any questions or concerns, please do not hesitate to contact me at 788-5969, ..;;', M" cerely, ~ John ~r Bolender Investments 38461 CR 54 East Zephyrhills FL 33540 cc: Larry Blanton /..ARff J3j..1flJ1rw!.s flulo Ref'N:e (J90ll/;1. $DU-!I, 4ve Ze~r,.n//I.s PI .3!/!.J<fo ~/~ - 779 -.303"'7 9'13 -779-30&7 F/ - ,L,c Ii f11/-L/3/9/ . , ij rr~ ... ~ If) (X) ~ - -q- ~ co .....-4 ~ ~ ~ :3 I '"'" - a ~ (\J ~ ... ("') ~ lf) ~ 0 ~ 0" ~ ,. (X) CI) ... I. ~ \s8 \D 0" ~ - ~ 0" ~ ~ ("') I ~ ~ ~ ~ W ~ - .....-4 ~ ("') "- ... ~ .....-4 ~ If) "---- 0 0" ~ CO r],o ~ Z ~ ij I ~ I ~ ,a 0 Og'v9 'l3 '..:1'..:1 I ~ ~ I ' LO I -....;:: ~ z# b '--\. J ~ l~ = 0:=:=:::=> === =-=======- =-- ~ ('. 6- ~ ~ "- "---- ij 00 ~~ --- ...~-;....,.,.. t,",," :, .._~--c. " .,....=_..", == ~ -===:t ~~=...-="..:==~~~-- ,6L'17117 - --.; -... ----~------------------------- \~--------~----~p~~/orrJ./~------ '- ------------------------- ~~ ~o '1--- 1---. D---1l l) a - ::r,-... ~~ 4=6 >-- '" ~~ I\()~ N :; ~ "' i"r--- () <., c:; \l\ ..... \);V C> o - )( +-- .):::> \1") 0 ~ o ~ Q "'l o \) ...... <;'> o --- '''' a ~ \ g ~ D o ~ I a ........ W o I ~ ~ o ~ I N (N L) -0 :II o ~ -r--:- \I D >- Q '\-........ -t:::. I) ~ ^-. ~ () ~i-?:>'tJ <. t-- ~ W A t:? ~ 4:::... C) -- ex; ;p.. ~ 1=- Qj ::p. ~ t D ii,~ <::; ..... b\~ Q [)~ ~ I" () )... o! ~ .......-.- ()-- ::-u () () o "- 1._ 'I-- '::>- f:' D--- f\- ~CA '- ' .... ~ ~--<... '- J. J L I -s L.. Q.o .O'l l c:l ..J I 1 .1 ..s: .;..> D o t:I1 >'.;..> c:l C l Q/ a. E: '" Q/ +' U d ~ 0:: a: ClJ ~ N 4. N d 0 l Z Q So.. .:t. ClJ U +' d C t:I1 Q/ U +' C U Q.o !Xl C <I: 0. 0 "S ,...... r:r I W U a.. QI N (1J N N o N z- 0 - Z <t ~ I > Z ClJ ~ N N o Z C\J D- o I > Z >. d a: o ClJ "~ I- ClJ QlC<l: ~O~ ~N I OT'> ZCZ 1lJ_ IJl \OE:-ClJ ClJ<I:~ N XUlN .,Eoo ..Q..lL..Z . ~ ;l h g.: il ~ 5 . ". i~~ . f ... 1:1 ';Z~ f" -.. ." I JH .ZJ f. ..:~ 1-1 ih k:L 5.::1 : i" .: a..! l.~ :!o .~~~ i ~... ;~"O HI .'E r;. ~~: "1: !H u CIl' <I: r--. I - U a. .... Q.. I > Z o .... I I- o z C\J M <:t" If) \D ,...... ;" n~ U .s t. ~ ~ So ~ i i a i~<1 U +' +' ... c f.c III ""+' c: o III < V'l TI~ ~ g g :,.c::.~ :;;-e~~~ -,'So.N.a:l z L..V'l ~ ~ . iii"';: > E~f'l.sL.d 4J "d" (1J I: c,o..... r J: g; ~, u '" gut 0.... ~ "'l >..c : a... .~ ~ "> . 15 i=l Po "'l: ~ III g i1 ~ ~ ~ Z &1 j j ~ ~ij ~ , , " .... .. . ..H ~~~ ..... .. ..... uuu .,. c . a ~a:!: j ~fUn >- a l.. ~ <l c c z -"-.-. - ..---:---._-_.~-- - -- STATE OF FLORIDA OFFICE OF TREASURER DEPARTMENT OF INSURANCE TALLAHASSEE. FLOAfDA EQUIPMENT DEALER LICENSE ~ '---'--. .-.- .. '- w,_ FM02~3 FIRE .~ -,.1 .. . r s c: R 7" C F C ES T HA r : ALL FLORIOA FIRE eQUIPMENT co 6254 118 AVE N lNlT 16 . LARGO, FL 34.6~3 \LIFrE~: AEAUCHESNE.DANIEL ALEXANDER ~ ; CO"PLl" W"H SECTION 6".061, FLORIDA STATlITES. ANa HAS QUALIFIED FOR THe lE' "'NO CLo\SS ShOWN HEREON: . SE Rv I CE · . R EP AIR, R EC H'RGE. "'DR are~T" INS,. ALL. OR I NSPecr AL L TYPES OF :ENGINEf.RED FCPE EXTINGUISHING SYSTEMS. 4J 292428000193 9079470001 200.0 LICE"SE OA ~"IolIT .'/l;Marl'l A.O'l'lICATlOH ~IJ~. 01 INSURANCE COMMISSIONER FIRE MARSHAL OAn STATE OF FLORIDA OFFICE OF TREASURER DEPARTMENT OF JNSURANCE TALLAHASSEe, FLORIDA FI~E EXrINGUIS~~R PER~IT ~..- .....-. '. ... ,- '\-. FM0209l' C ; P T 1FT EST HA T : ,;: .I~-S.....' ".. '..~' ~ CO~PLle:) WITH S~CiIO~~ 633~061. FLORIOA'..,STATUTES. AND HAS QUALIFIED FOP THE AND C~~SS SHOWN HEREON: OA NI EL ALEXANDER BEAUCHESNE f r LOVER: 4LL FLORiDA FIRE EQUIPMENT CO 62S~ 118 AVE N UNlr 16 LARGO. FL 3464.3 ICI~G. REPAIRING. HYDROTESTING. ~ECHARGI~G. INSTALLING. S OF PRF.ENGTNEffRED FIRE EXTINGUISHING SYSTEMS. LICENSE NO. 292428000193 \ OR INSPECTING ALL . 303666000293 A.Ol'Uc:A l10H )j~ ,REASURER INSURANce COMM,ssrO/,;Err FIRE MARSHAL ue,,,s, (),q ~ e....lT N\JMSfl'l ... ~ . ... " .~, .' " ~". ( ,. . ii VEHICLE PAINT SPRAY BOOTH PROTECTION pyro. Chel11 A 'tI./COINT/!/tN;.nONAl. lTD. CClJ/>AJ{'f . =- MONARCHm INDUSTRIAL FIRE SUPPRESSION SYSTEM , \ . . TECHNICAL MANUAL /' · COMPONENTS · DESIGN · INSTAllATION · MAINTENANCE /' 1166 ~ '6Z JaqwGjdeS ZE:Lx3:l lei't: X31n OO<:-O\fd JO OJ.-:lVd (apo., BUI 'Chapter Z - Components Page 2-2 NOZZLES Nozzles have bsen developed for Vehicle Paint Spray Booth prolection. Each nozzle has been designed fer use in certain areas of the booth. The Model NV-WA '1ozzle is used tor ove'head application in the booth work area. The Model NV-P 1 nozzle is used tor overhead application in tre back- d'att plenum or downdraft pit area. The Model NV-UF nozzle is used for overhead application In the underfloor plenum area. 7he Mode NV-D/P2 nozzle Is used for horizontal (end position) application in the pit/duct area. The Model NV-D/P2 r'ozzle is also used for and position application tor exhaust duct protection. The MOdel N-DCT nozzle is also an alter- nate nozzle used for eXhaust duct protection. The Model N-DCT nozzle can Or.ly be used on 15 lb. and 25 It. Cylinders. See Figure 2-3_ ~ ~ ~ ~ NV-WA NOz:zle 001181"C 000 FJgure 2-4 Mounting brackets MB-1S and MB-1 OO....JPC NV-P1 Nozzle '_00 NV-UF Nozzle OO~tn~ MODEL MCH - MECHANICAL CONTROL HEAD o o The Model MCH mechanical control head is a tully mechanical c:mtrol head which can be can nee led 10 the PCI-15/17125s/3SnO cylinder valve. This control head will support a rUslble link detection system, a remote mechanical PUll station (Model RPS-M), and a mechanical or electric gas shutoff Vallie. A miniature electric sWitch (Model MS-SPDT or MS-DPDT) can be ordered separately and field installed. It Is equipped with a local manual cor.tro: handle that allows for mechanical system actuation. Opera~ion 0' the local manual control requires remelling the pull .:>inand rotating the handle clockwise. The Model MCH control head can actuate a maximum of Ihree (3) cy:inders. Soe FIgure 2-5. NV.D/P2 Nozzle oc~Pc. FI\lure 2-3 N02:llec N-DCT Nozzle ..'"~ CYLINDER BRACKETING Venical \Vall mount'ng tor the PCI.15ABC, PC/-17ABC, and PCI-25sABC, ;s prollided by the Model MB-15 mounting bracket kif. Ve~ical wall mountIng for the PCI-35ABC, and PCI.70ASe is provided by the Model MB-1 mounting brack- Sf kif. S.. Figure 2-4. e For ve"tlcal floor mounting of the PCI-17 ABC and PCI- 25sABC, an 8" unistrut type mOunting bracket is available, the Model MB-U8. -""" CQl"ItrolM~ ~ ~ Q. o ~ tIT _ .....a.__ ......,.- c For vertical floor mounting of the PCI-35ABC, a 10' unistrut type mOunting bracket is available, the Model MB-U10. FIgure 2-5, Mechanical Control Head, ooa&"'-'c For vertical floor mounting ct Ihe pel-70ABC, a 12" unlstrut type mOunting bracket Is avaIlable, the Model MB-U12. ULI!X 3437 CEx732 September 29, 1998 Chapter 2? - Components Page 2-6 . 4. Fusible Links. The fusiole link is designed to separate at a specific temper- ature, releasing tension from the fusible link line, causing system actuation. See Figure 2-' 2. Figure 2-12. ML Style FUSible Link, OO.BS1PC After determining the maximum ambient temperature at.thQ rusible /ink location, select the correct fusible link according to the temperature condition chart below; Fusible link Model No. MaXimum Ambient Temperature Fl-165 FL.212 FL.280 FL-360 FL-450 FL-500 950 F, (350 C.) 1420 F. (610 C.) 2100 F. (99. C.) 290. F. (1430 C.) 380. F. (1930 C.) 430. F. (221" C.) 5. Thermal Detectors. Rate compensated temperature thermal detectors are nor- mally open, mechanical contact closure switches designed to operate at a factory preset temperature. They are avail- able in six preset temperatures which meet NFPA standards and are Ul Listed and FM Approved. After determining the . maximum ambient temperature at the thermal detector loca- tion, select the correct thermal detector according to the tem;:Jerature condition chart below; Thermal Detector Modei No. TD-140 TD-190 TD-225 TD-325 TD-450 TD-600 Maximum Ambient Temperature 70. F. (21' C.) 120. F. (490 C.) 155. F. (680 C.) 255' F. (1240 C.) 380. F. (1930 C,) 530. F. (2770 C.) '. ~. ULEX 3437 CEX732 September 29, 1998 MODEL RPS-M -REMOTE MECHANICAL PULL STATION Remote manual control for system releasing devices is pro- vided by the Model RPS-M remote mechanical pull station. It is connected to the system releasing device by stainless sleel cable. This cable is enclosed in 1/2" EMT with corner pulleys at each Change in direction. The remote mechanical pull station shall be located at the point of egress from the l1azard area. See Figure 2-13, <D ~ II CASE OF * ~ ~1Il R1DCaED ~ ALUMlMAl FACE PLATE flED P'tA8TIC -...K IlOO ,/4" ON ALL C()lWEM Figure 2-13, Model RPS-M Mechanical Pull Station, ""OZPC . cr,apter J - SystGI'J De3igl\ -~.o\ge 3,3 1. Nozzle Coverages: Protection NOllIe Protection Speclficallons NOZZle Nozzle Zone/Nozzle Maximum Nozzle Location Wltt'lln Otfse t" Orienlalion L W Ht ProteCllon Zone Work Area NV-WA I See Tabla 3.1 Volume 1344 cu It Shorteit slde'2' max. oft O' - S. Vertical Area 112 sq. ft center (each side) I Diagonal 16.12 ft Longest slde.3' max. off center (each side) Backdralt NV,P1 4' 14' 12' Volume 672 cu tt Shoriesl side-center O. . 6" Vertical ?Ienum Area 56 sq ft SIde 14 It Longest slde.3 Inch ofl center (each side) Pa"t Leg W,Pl 4' 14' 12' Vol~me 672 cu It Shortest sl:le-center O' - 6" Vertical Plen~'m' Area 56 sq tt Side 1~ ft Longest slda-3 Inch oft center (each siOe) PI (OpI/on 1) NV.P1 241 4' 4' Volume 384 au tt Shortest side.center O' . 6" Vertical Area 96 8q It Side 24 rt Longest side-center Pit (Option 2;' NV.DD2 24' 4' 4' Volume 384 cu It Shan est slde'center 2' . 8" ,l-Iorlzonlal Area S6 sq It Side 24 It Height-center UnCler Floor NV-UF 16' 14' 4' Volume 896 cu It Shortest side-canter 0'.6' Vertical Plenum Area 224 sq tt . , SIde 1 S It Longest slde-centar Exhaust Oue! NV-DP2 3' ~, 24' Votume 2i B cu tl Shortest side (cross-secUc'n) 0". 6' HoriZontal 'or ~ Area 9 sQ tt -center horizonlal Side 3 tt Longest slo'e (cross-saction) dJcts (Round Duct 2'-11" Vartical tor diameter) \'ertical dUClS . Fant leg eimer-sions 4" minimum x 24" maximum .. NOzzle offsells the maximum dislance from Ihe tip 01 the nOZzJe to the closest edge of ~he prolection ZOne, ULEX 3437 CEX732 Seplember 29, 1998 Chapter 2 - Components Page 2-5 DETECTION EQUIPMENT 3. Model FLH-1. 1. Model FLK-1. The Model FLH-1 fusible link hanger is an accessory designed to simplify the Installation of fusible links in the fusible link Une. It can be used wilh the Model FLK.1f1A fusible link kit (kits must be ordered separately). The Fusible Link Hanger makes II possible to install fusible links without cutting and crimping loops in the fusible link line for each link. They are available in packages at 25 (FLH-25) only. See Figure 2.11. The Model F~K'l fusible link kit includes a 10' steel bracket, two (2) </2" EMT connectors, tour (4) cable crimps, and two (2) '8" hooks. Fusible Ilnks must be ordered separately. See FIgure 2.10. 2. Model FLK-1A. The Model FLK.1 A fusible link kit includes an 8" steel brack- et, Iwo (2) 1/2" EMT connectors. four (4) cable crimps, and two (2) "S" hooks. Fusible links must be ordered separately. LINK OETECTOR I!RACKET""\ TERUIN,l,L UNI( 5-HOOK CABLE CRIMP SERIES LINK Figure 2-10. Model FLK-1 Fusible Link ........., FUSIBLE UNK lOT (SOlO SEPARATELY) . FLH-1 FUSIBLE UNK H.l.NOER FUSIBLE LINK (SOlO SEPARATELY) Figure 2-11. Model FLH.' Fusible Link Hanger 0CIH60l'C ~ of ULEX 3437 CEx732 September 29. 1998 , ' Chapter 3 - System Deslg'tl Pa~e'a.13. ~..-'-- PCI-70ABC with 4 nozzles CYLINDER Tl / T2A " . /T2 NOZZLE - Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Length Elbows Maximum Maximum PCI.70ABC 4 NV-WA Cylinder to T1 1" 20' 3 T1 to T2 1" 9' 2 T2 to Nozzle 3/4" 7' 2 Cylinder Size Nozzle Quantity Nozzle Type Piping Section Size Length Elbows -. Maximum Maximum PCI-70ABC 4 3 - NV-WA Cylinder to T1 1" 20' 3 and 1 of: NV-P1 (See Nole 6) NV-UF NV-DP2 T1 to 12 1" 9' 2 T2 to Nozzle 3/4" 7' 2 ULEX 3437 CEx732 September 29, '998 .1'" Chapter 4 - System Instailation ~ Page' 4.3 MCH OR ml CClIIITRa. HEAO bushing. Also. a Model .PDA-D2 Pneumatic Discharge Adaptor must be installed on the valve of each agent cylin- der. Pneumatic tUbing is then used to connect the PAC. 10/200 pneumatic cylinder to the PDA-D2 of each agent cylinder valve, See Figure 4-5. NOTE Pneumatic tUbing used for remote cylinder actuation shall have an outside diameter Of 1/4" with a minimum wall thickness 011/32". This Is commonly known as refrigeration-type copper tubing, All tubing fittings shall be of the 1/4", 450 flare type conforming to SAE J513c. Compress/on type 1/tt/ngs are not acceptable, . Figure 4-4, Model PAC-101200 Pneumatic Cylinder Installation :102I7,,'c In order 10 actuate Ihe agent cylinders from a Model PAC- t 0/200 Pneumatic Actuation Cylinder, a 3/4" NPT ic 1/4" NPT bUShing must be screwed Inlo the pneumatic cylinder's dis- charge port. A 1/4" NPT x 450 1/4" lIare type fitting (con- forming to SAE J513c) must then be screwed into this The Model PAC-10 pneumatic- cylinder can actuate a maxj. mum at ten (10) agont cylinders with a maximum ot 100 feet of pneumatic tubing. The Model PAC-2aO pneumatic cylinder c.an actuatG a maxi- mum of twenty (20) agent cylinders wilh a maximum of 200 feet of-pneumatic tubing. . MCH OR ECH CONTROL HEAD R. - 114" NPT X W 11.. FlARE TYPE FITTING (8AE .J5111c) 114 X 1/4 X 1J4 45" FLARE TEE O'YPlCAl) _. . TO RatAlNfNQ CVUNDEAS ~ Figure 4-5. Multiple Cylinder Actuation Using Model PAC-10 or PAC-200 <lO>I75PC ULEX 3437 CEx732 September 29,1998 Chapter 3 - System Design Page 3.7' per.n ABC with ~ nozzles . CYLINDER ~. T1 A ~........ ")j-.- ,. .....:.i...-...,. .... .".".-..-.'1.: NOZZLE Cylinder SJze Nozzle Quantity Nozzle Type Piping Section Size length Elbows Maximum Maximum PC/-17ABC 2 Any combination of Cylinder to Tl .3/4" 36' 4 NV-P1 (See Note 5) NV-UF NV-DP2 Tl to Nozzle 3/4' 14' 2 _I'C NOTE: 1. These limitations apply to PC/-17ABC using two nozzles (any combination 9r, either NV-Pl. NV-UF, or NV.DP). 2. System pipIng must be balanced. Balanced piping is that in which the dilference between the shonest actual pipe length tram T1 to nozzle I!nd the fongest actual pipe length from T1 tonozzJe does not exceed 10% or the longest actual pipe length trom Tt to nozzle. The number and type of lI111ngslor all Tl 10 nozzle sections must be equal. 3. A Main/Reserve Tee Check, Model TC-1, may be located betw~en the cylln.der and T1, Clnd counts as tV/D. elbows in that. Section. 4. All sysrems protecting vehiole ;:laint :spray bOOlhs require a factory pre-set time delay_ S. When using an NV-Pl nozzle, the two laraesI discharge arfficas in the nozzle body must be POsilioned parailel 10 the longest dimension ot the hazard being protected. ULEX 3437 CEx732 September 29, 1998 . .2' g> .:== . -a.'<: ~:3' ~~ Ql "" o E w 8 .... - .. I) E ~~ .t:o .~~ 'l~ ~1/ wlr = < ... '- d Q f-J c..... d l Q .:t u d m rn ..... ..... rn ,., .. "0 ~ o lO; o ~ ~ ,...~ CII~ ~19 . It) ..... ~~ r;::-& CIIOl ,...A. -;i 50 =. 0.. .~. ; i " " c .. :> -< J:. ~ ~ .... -0 <II J:: en ~ u ;j III III Q..... Q;l ciC;; -<\I .!:!~ t; ~~ " ' ", '.", C/) ~ +l ~ .;.l U U ~ l-4 C/) ,.Q ,.Q l1:l tn >. III rr:l .c:: <II ,tn ;< '0 QJ~IIl<ll In i>1 ~v'O ~;=I-< ~~ ...og~ <Ill':: Ejn 0. ~ ~ Q 0 <lIor--l'::r'iO't:l: ' .c::r--M~Q)+lcra I u ".cu O~~ 0-0'.-1 Ei 2 ~ U)'1 - ~ ~o..ii~~~tn..... ~~2 ll............c:~ o~~~~ co ns M M ll.::r- < - '" .~ 'ill ~ t ~ ~~h ~ Iii L.. (, ~ t) / ..... .~ .: a..;~'J\