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HomeMy WebLinkAbout04-3632 CITY OF ZEPHYRHILLS 5335 - 8TH STREET (813)780-0020 BUILDING PERMIT 3632 Permit Number: Permit Type: Class of Work: Proposed Use: Square Feet: Est. Value: Improv. Cost: Date Issued: Total Fees: Amount Paid: Date Paid: Work Desc: 3632 MECHANICAL FIRE SUPPRESION SYS COMMERCIAL Address: 5914 GALL BLVD ZEPHYRHILLS, FL. Township: Range: Book: Lot{s): Block: Section: Subdivision: CITY OF ZEPHYRHILLS Parcel Number: 1,625.00 11/30/2004 40.00 40.00 11/30/2004 Phone: INSTALLATION OF KITCHEN HOOD FIRE SUPPRESSION SYSTEM Name: THE Y N G Address: 5914 GALL BLVD ZEPHYRHILLS, FL. 33542 REINSPEcnON FEES: When extra inspection trips are necessary due to anyone of the following reasons, a charge of Thirty-Five Dollars ($35.00) shall be made for each trip for each trade: (a) Wrong address (b) Condemned work resulting from faulty construction (c) Repairs or corrections not made when inspection called (d) Work not ready for inspection when called (e) Permit not posted on job site (f) Plans not at job site (g) Work not accessible The payment of inspection fees shall be made before any further permits will be issued to the person owning same "Warning to owner: Your failure to record a notice of commencement may result in your paying twice for improvements to your property. If you intend to obtain financing, consult with your lender or an attorney before recording your notice of commencement." Complete Plans, Specifications and Fee Must Accompany Application. All work shall be performed in accordance with City Codes and Ordinances NO OCCUPANCY BEFORE C.O. ~. ~. TRACTOR SIGNATURE PERMIT OFFI CALL FOR INSPECTION - 8 HOUR NOTICE REQUIRED PROTECT CARD FROM WEATHER CITY OF ZEPHYRHILLS PERMIT APPLICATION BUILDING DEPARTMENT 5335 8TH St, Zephyrhills, FL 33542 813-780-0020 FAX: 813-780-0021 DATE RECEIVED / /. 5'- .:76t:N OWNER'S NAME ThL Y0Uf\8 G~f. Tnc:-. JOB ADDRESS 5'1'1../ Gd-ll \3(vJ. PHONE CONTACT FOR PERMI~.TtNG K~3- ~76.;;n4 \...... '- c".'~ ~._:_..~ PHONE LEGAL DESCRIPTION: LOT(S) BLOCK SUBDIVISION PARCEL 10 # 1\-.,2!1-..2\...06l0"00200'" 0010 (OBTAIN FROM PROPERTY TAX NOTICEl WORK PROPSED: )aNEW CONSTRUCTION OSIGN PROPOSED USE: OSGL FAMILY DWELLING ~COMMERCIAL o ADDITION o ALTERATION o REPAIR o INSTALL o MOVE o DEMOLISH DMULTI-FAMILY o INDUSTRIAL 0# OF UNITS o SWIMMING POOL o MOBILE HOME o OTHER c=J RESTAURANT & HEALTH DEPARTMENT APPROVAL DESCRIPTION OF WORK ~l\ K;~^ ~dtd H;e...~ ~5'kA' BUILDING SIZE SQUARE FOOTAGE HEIGHT o BUILDING RESIDENTIAL: ATTACH (2) PLOT PLANS & (2) SETS OF BUILDING PLANS & (1) SET ENERGY FORMS. COMMERCIAL: ATTACH (3) SETS OF BUILDING PLANS & (1) SET ENERGY FORMS. ~ IF SIGN PERMIT ONLY (2) SETS OF ENGINEERED PLANS REQUIRED. ~ PROPERTY SURVEY REQUIRED FOR ALL NEW CONSTRUCTION. 11 -;fj, W/I U Y 61lfJ /:~" PERMITS REQUESTED \'-1)JIfV//o~ \]1 //;/ "1/1) II" / r 11 & ') ~ I VALUATION OF TOTAL CONSTRUCTION ( ;ft c?~~ AMP SERVICE 0 Progress Energy 0 W.~ $ o ELECTRICAL o PLUMBING F MECHANICAL $ /~:l5~ ,1 VALUATION OF MECHANCIAL INSTALLATION ~: o OTHER /1 o STEEL 0 OTHER / IS PROJECT IN FLOOD ZONE A~AD' YES o NO o GAS o ROOFING o SPECIALTY TYPE OF CONSTRUCTION: 0 BLOCK o FRAME FINISHED FLOOR ELEVATIONS SIGNATURE I ;' ! STATE CERT OR REGIS! # I ***************************************************~************* / / / STATE CERT OR lEGIST # **********************************************~****************** / / COMPANY BUILDER ELECTRICIAN COMPANY SIGNATURE PLUMBER COMPANY SIGNATURE REGIST # ***************************************** MECHANICAL COMPAN SIGNATURE STATE CERT d2qL~ 0, ******0**** OTHER COMPANY SIGNATURE STATE CERT OR REGIST # A. NOTICE OF DEED RESTRICTIONS The undersigned understands that this permit may be subject to "deed restrictions" which may be more restrictive than City regulations. The undersigned assumes responsibility for- compliance with any applicable deed restrictions. B. UNLICENSED CONTRACTORS AND CONTRACTOR RESPONSIBILITIES If the owner has hired a contractor or contractors to undertake work, they may be required to be licensed in accordance with state and local regulations. If the contractor is not licensed as required by law, both the owner and contractor may be cited for a misdemeanor violation under state law. If the owner or intended contractor are uncertain as to what licensing requirements may apply for the intended work, they are advised to contact the City of Zephyrhills Building Department, 813-780-0020. Furthermore, if the owner has hired a contractor or contractors, he is advised to have the contractor(s) sign portions of the "Contractor Sections" of this application for which they will be responsible. If you, as the owner signs as the contractor, you are indicating that you, rather than the contractor, are responsible for the work. If the contractor wishes you to sign as contractor that may be an indica~ion that he is not properly licensed and is not entitled to permitting privileges in the City of Zephyrhills. C. TRANSPORTATION IMPACT FEES AND UTILITY CONNECTION FEES D. CONSTRUCTUION LIEN LAW (CHAPTER 713, FLORIDA STATUTES, AS AMENDED) I certify that I, the applicant, have been provided with a copy of "Florida's Construction lien Law - Homeowner's Protection Guide" prepared by the Florida Department of Agriculture and Consumer Affairs. If the applicant is someone other that the "owner", I cerify that I have obtained a copy of the above described document and promise in good faith to deliver it to the "owner" prior to conunencement. E. CONTRACTOR'S/OWNER'S AFFIDAVIT I certify that all the information in this application is accurate and that all work will be done in compliance with all applicable laws regulating construction, zoning, and land development. Application is hereby made to obtain a permit to do work and installation as indicated. I certify that no work or installation has conunenced prior to issuance of a permit and that all work will be performed to meet standards of all laws regulating construction, City codes, zoning regulations, and land development regulations in the jurisdiction. I also certify that I understand that the regulations of other governmental agencies may apply to the intended work, and that it is my responsibility to identify what actions I must take to be in compliance. Such agencies include but are not limited to: *Department of Environmental Regulation-Cypress Bayheads, Wetland Areas and Environmentally Sensitive Lands, Water/Wastewater Treatment *Southwest Florida Water Management District-Wells, Cypress Bayheads, Wetland Areas, Altering Watercourses *Army Corps of Engineers-Seawalls, Docks, Navigable Waterways *Department of Health & Rehabilitative Services, Environmental Health Unit-Wells, Wastewater Treatment, Septic Tanks *U.S. Environmental Protection Agency-Asbestos abatement I also certify that, if fill material is to be used in Flood Zone "A" or "A, etc.", it is understood that a drainage plan addressing a "compensating volume" will be submitted which is prepared by a professional engineer registered in the State of Florida prior to permit issuance. A permit issued shall be construed to be a license to proceed with the work and not as authority to violate, cancel, alter, or set aside any provisions of the technical codes, nor shall issuance of a permit prevent the Building Official from thereafter requiring a correction of errors in plans, construction, or violations of any code. Every permit issued shall become invalid unless the work authorized by such permit is conunenced within six months of issuance, or if work authorized by the permit is suspended or abandoned for 'a period of six months after the time the work is conunenced. One 90 day extension of time may be allowed for the permit with fee charge of $15.00. The extension shall be requested in writing to the Building Official. An approved inspection must be logged during each six month period, or the project will be considered abandoned. WARNING TO OWNER: YOUR FAILURE TO RECORD A NOTICE OF COMMENCEMENT MAY RESULT IN YOUR PAYING TWICE FOR IMPROVEMENTS TO YOUR PROPERTY. IF YOU INTEND TO OBTAIN FINANCING, CONSULT WITH YOUR LENDER OR AN ATTORNEY BEFORE RECORDING YOUR NOTICE OF COMMENCEMENT. JOBS UNDER $2,500 IN VALUE DO NOT NEED TO RECORD AND POST A "NOTICE OF COMMENCEMENT". .~ SIGNATURE' CO CTOR ~~~~~Y O~/LORIDA '~6 ~# The foregoing inst ument was a3~owledged? /i Before e) this 'l-t a( f _' '" ., 20~- by /: "- T.. (name ( person acknowledged) is.personally known to me, or SIGNATURE: OWNER OR AGENT STATE OF FLORIDA COUNTY OF The foregoing instrument was Before me this _ day of by acknowledged ,20_ (name of person acknowledged) Dwho is personally known to me, or o who has produced (type and whoD did 0 did not of identification) take an oath. and who Signature of person taking acknowledgement Signature of person taking acknowledgment Name typed, printed or stamped Name ~l~ - " ~.~ __\"<s~.~ OJ ~~V\ lfl ~~~\i ~ Q - ~ ./ '4) - M C C ~ d~..1 <q: ~')~ OJ ~ ~ -\<)~ u &' ~ ~~ ---J ( '):::- I-i ~ '0 ~.t :s ~ ilf$O: 0 0 +> '" <J: 0... 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(I) lS ~ ~ CIl ~ ~ ~ ~ DESIGN INSTALLATION RECHARGE AND MAINTENANCE MANUAL , ANSUL ~ J..--I ... == ... - --= -lZ: - - - - =-= 1111 R-102 RESTAURANT FIRe SUPPRESSION SYSTEM (Standard UL 300 Listed) , 0-19-0 001101 DESIGN AND APPLICAnON The Ansul R-102 Restaurant Fire Suppression System is designed to provide fire protection for restaurant cooking appli- ances, hoods, and ducts. It is a pre-engineered group of mechan- ical and electrical components for installation by an authorized Ansul distributor. The basic system consists of an ANSUL AUTO MAN regulated release assembly which includes a regulat- ed release mechanism and a liquid agent storage tank housed within a single enclosure. Nozzles, detectors, cartridges. liquid agent, fusible links, pulley tees, and pulley elbows are supplied in separate packages in the quantities needed for each fire suppres- sion system arrangement. The system provides automatic actuation; or it can be actuated manually through a remote manual pull station. The system is also capable of shutting down appliances at system actuation. For appliance shutdown requirements, refer to the current version of NFPA 17 A, "Standard For Wet Chemical Extinguishing Systems," and NFPA 96, "Standard For Ventilation Control and Fire Protection of Commercial Cooking Operations." Additional equipment includes: remote manual pull station, mechanical and electrical gas valves, pressure switches, and elec- trical switches for automatic equipment and gas line shut-off. Accessories can be added, such as alarms, warning lights, etc., to installations where required. The R-102 system suppresses fire by spraying the plenum area, the filters, cooking surfaces, and the exhaust duct system with a predetermined flow rate of ANSULEX Low pH Uquid Fire Suppressant. When the liquid agent is discharged onto a cooking appliance fire, it cools the grease surface, and reacts with the hot grease (saponification) forming a layer of soap-like foam on the surface of the fat. This layer acts as insulation between the hot grease and the atmosphere, thus helping to prevent the escape of combustible vapors. Exhaust fans in the ventilating system should be left on. The forced draft of these fans assists the movement of the liquid agent through the ventilating system, thus aiding in the fire suppression process. These fans also provide a cooling effect in the plenum and duct after the fire suppression system has been discharged. The system is UL listed with or without fan operation. It is also recommended that make up or supply air fans, integral to the exhaust hood(s) being protected, should be shut down upon system actuation. ~ Along with the fire suppression system, the total system design must include hand portable fire extinguisher(s) located within the cooking/restaurant area that can be used to manually suppress a fire that may be burning in an unprotected area. Refer to NFPA 10, "Standard For Portable Fire Extinguisher," for additional ~ information. UL L1SnNG The R-102 Restaurant Fire Suppression System has been tested and is listed by Underwriters Laboratories, Inc. as a pre-engi- ~ neered system. The system is in compliance with UL Test ~ Standard 300. These tests require extinguishment of fires which are initiated in deep fat fryers, ranges, griddles, char-broilers, woks, upright broilers, chain-broilers, filters, plenum chambers, hoods, and ducts after pre-loading each appliance with a pre- scribed amount of cooking grease. Each fire is allowed to progress to maximum intensity before the fire suppression system is actuated. SEcnON I - GENERAL INFORMATION UL EX. 3470 ULC CEx747 Page 1-1 10-1-02 REV. 3 DEFINmON OF TERMS Actuation Gas Line: Piping from the ANSUL AUTOMAN Regulated Release Assembly which supplies nitrogen or carbon dioxide to the Regulated Actuator Assembly for mu~e-tank sys- tem actuation. Agent Tank: A pressure vessel containing the liquid agent ANSUL AUTOMAN Regulated Release Assembly (EIecbicaI): An assembly which contains the regulated release mechanism, agent tank (ordered separately), expellant gas hose, solenoid, and electric switch within a metal enclosure. The enclosure contains knockouts to facilitate component hookups. ANSUL AUTOMAN Regulated Release Assembly (Mechani- cal): An assembly which contains the regulated release mecha- nism, agent tank (ordered separately), and expellant gas hose within a metal enclosure. The enclosure contains knockouts to facilitate component hookups. Authority Having Jurisdiction: The "authority having jurisdiction" is the organization, office, or individual responsible for "approving" equipment, an installation, or a procedure. The phrase "Authority Having Jurisdiction" is used in a broad manner since jurisdictions and "approval" agencies vary as do their responsibiities. Where public safety is primary, the "authority having jurisdiction" may be a federal, state, local, or other regional department or individual such as a fire chief, fire marshal, chief of a fire prevention bureau, labor department, health department, building official, electrical inspector, or others having statutory authority. For insurance pur- poses, an insurance company representative may be the "author- ity having jurisdiction." In many circumstances the property owner or his designated agent assumes the role of the "authority having jurisdiction;" at government installations, the commanding <<ficer or departmental official may be the "authority having jurisdiction." Blow-otf Cap: A cap which covers the end of the nozzle tip and prevents grease from plugging the nozzle orifice. Branch Line: The agent distribution piping which extends from the supply line to the nozzle(s). Bursting Disc: A disc installed in the tank adaptor which elimi- nates the siphoning of the agent up the pipe during extreme tem- perature variations. Cartridge: A sealed, steel pressure vessel containing nitroQen or carbon dioxide gas used to pressurize the agent tank. Cooking Appliance: Includes fryers, griddles, ranges, upright broilers, chain broilers, natural charcoal broilers, or char-broilers (electric, lava rock, gas-radiant, or mesquite). Cooking Area: Cooking area is defined as the maximum surface that requires protection, Each type of appliance has a defined cooking area. For example, the maximum cooking area is the fry- pot for a fryer without a dripboard and the maximum cooking area is the combined frypot and dripboard for a fryer with a dripboard. Conduit Offset Assembly: A pre-formed piece of conduit which can be installed between the Ansul regulated release and the con- duit to allow the wire rope for the detection, gas valve and remote manual pull station to be installed in a more convenient manner. r ,..; ~ ~ SECTION I - GENERAL INFORMATION UL EX. 3470 ULC CEx747 Page 1-2 REV. 3 10-1-02 DEFINITION OF TERMS (Continued) Depth: When referring to depth as a linear dimension, it is the horizontal dimension measured from front to back of the appliance or plenum. Detector: A device which includes the detector bracket, detector linkage, and fusible link used for automatic operation of the fire suppression system. Detector Linkage: A device used to support the fusible link. Distribution Piping: Piping which delivers the extinguishing agent from the tank to each discharge nozzle. See also Supply or Branch lines. Ducts (or Duct System): A continuous passageway for the trans- mission of air and vapors which, in addition to the containment components themselves, may include duel fittings, plenums, anellor other items or air handling equipment. Electrostatic Precipitator: A device used to aid in the cleaning of the exhaust air. This device is normally installed at or near the base of the ventilation duct. Expellant Gas Line: Piping anellor hose which supplies the nitro- gen or carbon dioxide gas from the regulated release assembly! regulated actuator assembly to each agent tank. Flow Number: Term used in system design to describe the flow capacity of each nozzle used to determine the quantity of tanks needed to cover a certain group of hazards. Fusible Links: A form of fixed temperature heat detecting device employed to restrain the operation of a mechanical control until its designed temperature is reached. Gas Valve: A device used to shut off the gas supply to the cook- ing equipment when the system is actuated. Gas Valve Air Cylinder: An air cylinder, located in the release mechanism, which operates pneumatically to mechanically unlatch a mechanical gas valve actuator, causing the gas valve to close upon system actuation. High Proximity: Indicates a distance (vertically) between the noz- zle tip and the surface of the appliance being protected. Hood: A device provided for cooking appliances to direct and cap- ture grease-laden vapors and exhaust gases. It shall be construct- ed in a manner which meets the requirements of NFPA 96. Liquid Agent: A potassium-based solution used for the knock- down and suppression of fire. Low Proximity: Indicates a distance (vertically) between the noz- zle tip and the surface of the appliance being protected. Maximum Length of Cooking Appliance: The maximum dimen- sion, on any side, which may be protected by one nozzle. Maximum Piping: Specified length of piping and number of fit- tings which must not be exceeded for each system. Medium Proximity: Indicates a distance (vertically) between the nozzle tip and the surface of the appliance being protected. Minimum Piping: Minimum length of distribution piping required between the agent tank outlet and any nozzle protecting a griddle, range, or fryer. Nozzle: A device designed to deliver the liquid agent with a spe- cific flow rate and stream pattern. ~ Plenum: The space enclosed by the filters and the portion of the hood above the filters. Pre-engineered System: NFPA 17A defines a pre-engineered system as one which has "...predetermined fta.v rates, nozzle pressures, and quantities of liquid agent." The R-102 system, as prescribed by UL (Underwriter's Laboratories), has specifiC pipe sizes, maximum and minimum pipe lengths and numbers of fit- tings, and number and types of nozzles.. The hazards protected by this system are also specifically limited as to type and size by UL based upon actual fire tests. All limitations on hazards that can be protected and piping and nozzle configurations are contained in the R-102 installation and maintenance manual which is part of the UL listing. Pulley Elbow: A device used to change the direction of the wire rope which runs between: the regulated release mechanism and the detectors, the regulated release mechanism and the mechan- ical gas valve, and/or the regulated release mechanism and the remote manual pull station. Pulley Tee: A device used to change the direction of two wire ropes which run from a regulated release or a regulated actuator to two remote manual pull stations, or from two regulated releases or regulated actuators to a single mechanical gas valve or from one regulated release or regulated actuator to two gas valves. Regulated Actuator Assembly: An assembly which contains the regulator, pneumatic actuator, agent 1ank (ordered separately), and expellant gas hose within a metal enclosure. This assembly is used to pressurize additional agent tanks in a multiple tank sys- tem. Regulated Release Mechanism: An enclosed device within the ANSUL AUTOMAN regulated release assembly which releases the expellant gas, activates alarms, and/or shuts off other devices when signaled automatically by a detector or manually with a remote pull station. Regulator: A device used to regulate the pressure from the nitro- gen cartridge into the agent tank(s) when the system is actuated. Remote Manual Pull Station: A device which provides manual actuation of the system from a remote location. Salamander Broiler: A broiler very similar in design to the upright broiler. A salamander broiler is used for general broiling of meats and fish, toasting, and holdinglwarming foods. Most contain a removable grease drip tray. Supply Line: The agent distribution piping which extends from the agent tank outlet and serves as a manifold for the branch lines. Series Detector: Any detector located in-line between the regu- lated release assembly and the terminal detector. Terminal Detector: The last in a series of detectors, or the only detector used in a single-detector system. This detector is thus named because it is at the point at which the wire rope ends, or "terminates.. There is only one terminal detector per detection system. Transition: An extension of the hood or canopy which allows for the smooth transmission of gases, air. and vapors between the hood opening and the base of the ventilation duct. Vent Plug: A device used to prevent pressure build-up within the agent tank or agent distribution lines due to temperature fluctuations. r. ~' " TOTAL SYSTEM There are three types of R-102 Restaurant Fire Suppression Systems: 1 . Single-tank System 2. Double-tank System 3. Multiple-tank System The type of system required for the particular installation will be determined through the guidelines covered in "System Design." Additional equipment which may be required to complete the sys- tem design is explained in the "System Components" section. Additional devices covered are: remote manual pull stations, mechanical and electrical gas shut-off valves, electrical switches, and pressure switches. Single-Tank System The R-102 single-tank system is available with a stainless steel enclosure and consists of: 1. ANSUL AUTOMAN Regulated Release Assembly (Electrical or Mechanical) 2. Nitrogen Cartridge and/or Carbon Dioxide Cartridge 3. ANSULEX Low pH Liquid Fire Suppressant 4. Discharge Nozzles 5. Detection Components 6. Additional Devices (As Required) The regulated release assembly contains the regulated release ~ mechanism, agent tank (ordered separately), expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing detection system and additional equipment. Refer to "System Components" section for individual component descrip- tions. FIGURE 1 SECTION II - SYSTEM DESCRIPTION UL EX. 3470 ULC CEx747 Page 2-1 8-1-01 REV. 2 Double-Tank System The R-102 double-tank system is available with a stainless steel enclosure and consists of: 1. ANSUL AUTOMAN Regulated Release Assembly (Electrical or Mechanical) 2. Nitrogen Cartridge and/or Carbon Dioxide Cartridge 3. ANSULEX Low pH Liquid Fire Suppressant ~ 4. Enclosure or Bracket Assembly 5. Discharge Nozzles 6. Detection Components 7. Additional Devices (As Required) The regulated release assembly contains the regulated release ~ mechanism, agent tank (ordered separately), expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing expellant piping, detection system, and additional equip- ment. ~ The enclosure or bracket assembly is mounted separately but within the guidelines of the regulated release assembly expellant gas piping requirements to ensure simultaneous actuation of the system. Refer to "System Components" section for individual com- ponent descriptions. ~ 'i FIGURE 2 000134 000133 SECTION II - SYSTEM DESCRIPTION UL EX. 3470 ULC CEx747 Page 2-2 REV. 3 8-1-01 TOTAL SYSTEM (Continued) Multiple-Tank System The R-102 multiple-tank system is available with a stainless steel enclosure and consists of: 1. ANSUL AUTOMAN Regulated Release Assembly (Electrical or Mechanical) 2. Nitrogen Cartridge(s) and/or Carbon Dioxide Cartridge(s) 3. Regulated Actuator Assembly(ies) 4. ANSULEX Low pH Liquid Fire Suppressant . 5. Enclosure or Bracket Assembly(ies) 6. Discharge Nozzles 7. Detection Components 8. Additional Devices (As Required) The regulated release assembly contains the regulated release . mechanism, agent tank (ordered separately), expellant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing actuation piping, expellant piping, detection system, and additional equipment. Each regulated actuator assembly is mounted separately but with- in the guidelines of the regulated release assembly actuation! expellant gas piping requirements to ensure simultaneous actua- tion of the system. The assembly contains the pneumatic actuator, . regulator, agent tank (ordered separately), expellant gas hose for agent tank hookup, and enclosure plugs to facilitate installing expellant piping. . Each enclosure or bracket assembly is mounted separately but within the guidelines of the regulated release assembly or regulat- ed actuator assembly expellant gas piping requirements to ensure simultaneous actuation of the system. Refer to .System Components" section for individual component descriptions. ~. FIGURE 3 llllOl35 EXTINGUISHING AGENT ANSULEX Low pH Liquid Fire Suppressant (1.5 gallon - Part No. 79694 or 3.0 gallon - Part No. 79372) is a potassium-based solu- tion designed for fast knock-down and suppression of grease- related fires. The agent is shipped in plastic containers which pro- vide one complete tank charge. Agent storage life expectancy is twelve years. The distributor must record the batch numbers and date of shipment receipt to be filed with each installation record. "ANSUlEX" laN pH uaUID ARE SUPPRESSANT . 3.0 GALLON SHIPPING WT. 35 LB. (16 kg) 000136 1.5 GAllON SHIPPING WT. 19 LB. (9 kg) 000137 RGURE 1 REGULATED RELEASE ASSEMBLY (MECHANICAL) The ANSUL AUTOMAN Regulated Mechanical Release Assembly (Part No. 429853) contains the regulated release mechanism, expellant gas hose for agent tank hookup, and enclosure knock- outs to facilitate installing actuation piping; expellant piping; detec- tion system; and additional equipment. This regulated release assembly is used in single, double, and multiple-tank systems and must be mounted to a rigid surface. The release mechanism can be used to interconnect both the actuation and expellant gas lines as required per system design. The regulator is designed to allow a constant flow of gas into the tank at 110 psi (759 kPa) when the system is actuated. The agent tank must be ordered separately. In single, double, and multiple-tank systems, the provided expel- lant gas hose connects the agent tank to the bottom outlet of the regulator. In double and multiple-tank system configurations, the back outlet of the regulator is used as an expellant gas feed for one additional tank-enclosure or tank-bracket hookup. The enclo- sure contains the required knockouts to facilitate this connection. If a pressure switch is to be attached to the regulator, additional fit- tings are required. · The tank (ordered separately) is mounted within the enclosure. The tank contains an adaptorltube assembly with a burst disc union. The burst disc helps prevent siphoning of the agent up the pipe due to significant temperature fluctuations in the area where the tank is located. The tank is mild steel and, under normal con- ditions, requires hydrostatic testing every twelve years. The detection and additional equipment required per system design are connected to the release mechanism. The enclosure contains knockouts to facilitate detection and additional hookups. The system can be actuated automatically or manually. Automatic actuation occurs when a fusible link within the detection system separates in a fire condition. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-1 10-1-02 REV. 3 "ANSUL AUTOMAN" REGULATED RELEASE ASSEMBLY (MECHANICAL) . NOTE: AGENT TANK MUST BE ORDEREDSEPARArElY · OR SEE PAGE 3-4 ~ REGULATOR SHIPPING WT. 25 lB. (11 kg) RGURE 2 000138 REGULATED RELEASE ASSEMBLY (ELECTRICAL) The ANSUL AUTOMAN Regulated Electrical Release Assembly (Part No. 429856) is identical to the mechanical version exCept it · also contains a factory installed 120 VAC solenoid and electrical switch. The solenoid is used to provide electrical actuation of the release mechanism. The electric switch is used to protect the solenoid by opening the circuit to the solenoid once the system is fired. Additional electrical switches can be added as required for auto- matic equipment and gas shut-off accessories, as well as initiating audible and visual alarms. ...) ~ "ANSUL AUTOMAN" REGULATED RELEASE ASSEMBLY (ELECTRICAL) . SOlENOID NOTE: AGENT TANK MUST BE ORDERED SEPARATELY . OR SEE PAGE 3-4 t J SWITCH ~ SHIPPING WT. 34 lB. (15 kg) FIGURE 3 000130 SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-2 REV. 3 10-1-02 ~ SINGLE TANK ENCLOSURE ASSEMBLY ~ The Single Tank Enclosure Assembly (Part No. 429870) is used in double and multiple-tank systems and must be mounted to a rigid surface near the regulated release or regulated actuator assembly its expellent gas line will be connected to. ~ The enclosure is designed for mounting either a 1.5 gallon (Part ~ No. 429864) or a 3.0 gallon tank (Part No. 429862) in a minimum amount of space. ENCLOSURE ASSEMBLY NarE: AGENT TANK MUST BE ORDERED SEPARATELY ~ OR SEE PAGE 3-4 MOUNTING _ ENCLOSURE ~ SHIPPING WT. 13 LB. (6 kg) CJ FIGURE 4 000142 ~ RED PAINTED BRACKET ASSEMBLY The Bracket Assembly (Part No. 429878) is used in double and multiple-tank systems and must be mounted to a rigid surface near the regulated release assembly or regulated actuator assembly that its expellant gas line will be connected to. ~ The tank bracket is constructed of mild steel and painted red. It is I designed for mounting the tank in a minimum amount of space. The Bracket Assembly can only be utilized with 3.0 gallon tanks ~ (Part No. 429862). BRACKET ASSEMBLY MOUNTING BRACKET ~ SHIPPING WT. 7 LB. (3 kg) FIGURE 5 000141 REGULATED ACTUATOR ASSEMBLY The Regulated Actuator Assembly (Part No. 429850) contains the regulator, pneumatic actuator, expellant gas hose for agent tank hookup (agent tank must be ordered separately), and enclosure knockouts to facilitate installing expellant piping. This assembly is used in multiple-tank systems and must be mounted to a rigid surface. The regulator contains two outlets 1350 apart. One outlet is used to interconnect the expellant gas hose to the enclosed agent tank. The other outlet connects an expellant gas line to an additional enclosure or bracket assembly. The regulator is designed to allow a constant flow of nitrogen into each agent tank connected (two tanks maximum) at 110 psi (759 kPa). The pneumatic actuator is designed to puncture the expellant gas cartridge seal upon receiving pressure from the regulated release assembly actuation piping. The enclosure contains a knockout to facilitate distribution piping hookup. REGULATED ACTUATOR ASSEMBLY NOTE: AGENT TANK MUST BE ORDERED SEPARATELY ~ OR SEE PAGE 3-4 ~ PNEUMATIC ACTUATOR ASSEMBLY REGULATOR ~ SHIPPING WT. 19 LB. (9 kg) FIGURE 6 000'43 AGENT TANK ASSEMBLY The agent tank shipping assembly (3-Gallon, Part No. 429862, ~ and 1.5 Gallon, Part No. 429864) consists of a stainless steel tank and an adaptor/tube assembly. The adaptor/tube assembly con- tains a burst disc. The burst disc prevents agent leakage due to significant temperature fluctuations in the area where the tank is located. Under normal conditions, the tank requires hydrostatic testing every twelve years. The date of manufacture is stamped on the tank nameplate. The tank is shipped uncharged and must be filled with only ANSULEX Low pH Liquid Fire Suppressant during installation. " ~ FIGURE 7 000140 ~ 3 GALLON SHIPPING WT. 7 LB. (3 kg) 1.5 GALLON SHIPPING WT. 5 LB. (2 kg) AGENT TANK OEM RELEASEJBRACKET ASSEMBLY (FOR OEM IN-CABlNET USE ONLY) The OEM Regulated Mechanical ReleaselBracket Assembly, Part No. 79493, contains the same regulated release mechanism as the standard ANSUL AUTO MAN Regulated Release Assembly. The OEM Regulated Electrical Release/Bracket Assembly, Part No. 418054, is identical to the mechanical version except it con- tains a factory installed 120 VAC solenoid and electrical switch. ~ These releaseJbracket assemblies must be installed in a suitable equipment enclosure either horizontally or vertically. They contain all the necessary mounting and conduit holes needed to fully install the assembly. The agent tank is installed separately and ~ need not be bracketed once it is piped and filled. NOTE: OEM I Release/Bracket Assembly must be installed high enough in cabi- ~ net so that there is sufficient room to install and remove cartridge. ~ SHIPPING WT. 10 LB. (5 kg) MOUNTING ~ BRACKET " ' FIGURE 8 000'44 OEM REGULATED ACTUATOR ASSEMBLY ~ The OEM Regulated Actuator Assembly, Part No. 418691, includes the regulator, pneumatic actuator, expellant gas hose and OEM bracket. Also available is an OEM Regulated Actuator Assembly with all the above mentioned components except for the bracket. This assembly is Part No. 418522. SHIPPING WT. 4 LB. (2 kg) ~ FIGURE 9 00222S SECTION 1\1 - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-3 10-1-02 REV. 6 TWO TANK ENCLOSURE ASSEMBLY The Two Tank Enclosure Assembly, Part No. 429872, consists of two expellant gas hoses, two grommets, and the mounting enclo- sure. The assembly is used in 9 gallon systems. It can be coupled with a 3-gallon regulated release assembly or a 3-gaIlon regulated actuator assembly to give a total of 9 gallons of agent. Agent tanks must be ordered separately. The tank enclosure is designed to mount in a minil1M.lm amount of space. NOTE: AGENT TANK MUST BE ORDERED SEPAAATElY ~ SHIPPING WT. 26 LBS. (12 kg) FIGURE 10 rKIZlT1 24 VDC REGULATED RELEASE ASSEMBLY (ULC APPROVED ONLY) ~ The 24 VDC Regulated Release Assembly, Part No. 429859, is used where electric, thermostat detection is required via theuse of a releasing control unit. This assembly consists of a 24 VDC ANSUL AUTOMAN II-C regulated release mechanism, expellant gas hose, and enclosure knockouts to facilitate installing actuation piping, expellanl piping, detection system, and additional equip- ment. Agent tank must be ordered separately. The system can be actuated automatically or manually. Automatic actuation occurs when the control panel receives a signal from the detection circuit. The panel then sends an electrical signal to the 24 VDC regulated release, causing it to actuate. When actuation occurs, the gas cartridge is punctured, pressurizing the agent tank and discharging the agent through the distribution piping. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. :i ~ SHIPPING WT. 34 LB. (15 kg) NOTE: AGENT TANK MUST BE ORDERED SEPARATELY FIGURE 11 ....,. SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-4 REV. 5 10-1-02 . AOOmONAL SHIPPING ASSEMBUES Several complete shipping assemblies are available containing both the release or actuator mechanism and the agent tank. When ordering a complete shipping assembly, order the following part numbers: Part No. Description 430299 3.0 Gallon Mechanical Release Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429862 3.0 Gallon Tank Assembly 430300 1.5 Gallon Mechanical Release Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429864 1.5 Gallon Tank Assembly 430309 3.0 Gallon Regulated Actuator Shipping Assembly including: 429850 Regulated Actuator Assembly 429862 3.0 Gallon Tank Assembly 430316 1 .5 Gallon Stainless Steel Enclosure Shipping Assembly including: 429870 Single Tank Mounting Box Assembly 429864 1 .5 Gallon Tank Assembly 430317 3.0 Gallon Stainless Steel Enclosure Shipping Assembly including: 429870 Single Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly 430324 6.0 Gallon Stainless Steel Enclosure Shipping Assembly including: 429872 Two Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly (2) 430332 3.0 Gallon Mounting Bracket Shipping Assembly including: 429878 3.0 Gallon Mounting Bracket Assembly 429862 3.0 Gallon Tank Assembly . Shipping Wt. lb. (kg) 33 (15) 30 (14) 36 (16) 18 (8) 20 (9) GAS CARTRIDGES The R-102 system uses gas cartridges to store nitrogen or carbon dioxide expellant gases under pressure until the system is actuat- ed, at which time the cartridge seal is punctured and the released gas expels liquid agent from one or more tanks through the dis- charge piping and out the discharge nozzles. Four nitrogen gas cartridges and three carbon dioxide gas car- tridges are available as shown in Figure 12. ~ Cartridges noted as TC/DOT are both Transport Canada (TC) and I Department of Transportation (DOT) approved. Cartridges noted ~ as DOT are Department of Transportation approved only. Cartridge selection options are provided in Section IV under Tank and Cartridge Requirements. NITROGEN GAS CARTRIDGES 77/8Iill' ~ (20 em) ~ 21121N. (6.4 an) ~ LT-2O-R CARTRIDGE PART NO. <123429 (TC/DOT) 000'45 21121N. (6.4 em) 4 3/16 IN. (10.6 em) LT-30-R CARTRIDGE PART NO. 423435 (TC/DOT) 000'46 DOUBLE-TANK CARTRIDGE PART NO. 423493 (TCIDOT) 000147 CARBON DIOXIDE CARTRIDGES 40 (18) 91N. (22.9 em) 20 (9) ~ 2 IN. 21121N. (5.1 em) (6.4 em) 101-10 CARTRIDGE ~ PART NO. 423439 (TCIDOl) . PART NO. 15850 (DOT) 000149 101-20 CARTRIDGE PART NO. 423441 (TCIDOT) 000'50 145/8 IN. (37.1 em) 39/16 IN. (9 an) LT-A-l01-30 CARTRIDGE PART NO. 423491 (TC/DOn 000'46 'i 115/8IN. (29.5 em) 1E 21121N. (6.4cm) 101-30 CARTRIDGE PART NO. 423443 (TCIDOl) 000151 RGURE12 NOZZLES ~ There are twelve types of discharge nozzles each designed to dis- tribute the liquid agent in a uniform pattern throughout the hazard area: ~ 1. 1W Nozzle 7. 245 Nozzle 2. 1 N Nozzle 8. 260 Nozzle 3. 1/2N Nozzle 9. 290 Nozzle 4. 3N Nozzle 10. 2120 Nozzle 5. 2W Nozzle 11. 1 F Nozzle ~ 6. 230 Nozzle 12. 1100 Nozzle Although these nozzles are similar in appearance and have certain common parts, the tip of each nozzle is designed for a specific application and must only be used in those areas. See Nozzle Application Chart in Section IV - System Design, for individual nozzle usage. 3/8 -18 NPT FEMALE THREAD INTERNAL CUP STRAINER INSIDE RECESS FOR- BLOW OFF CAP LOOP NOZZLE STAMPING VENDOR OODE (IF PRESENT) ~ RGURE13 000002 Nozzle Identification Chart ~ Nozzle Nozzle Nozzle Nozzle" Flow ~ ~ Stamping t& Nozzle Identification 1W Nozzle 419336 1W 1 Chrome-Plated Body 1N Nozzle 419335 1N 1 Chrome-Plated Body 112N Nozzle 419334 1/2N 1/2 Chrome-Plated Body Metal bIow-off caps are not allowed with the 1J2N nozzle 3N Nozzle 419338 3N 3 Chrome-Plated Body 2W Nozzle 419337 2W 2 Chrome-Plated Body 230 Nozzle 419339 230 2 Chrome-Plated Body 245 Nozzle 419340 245 2 Chrome-Plated Body 260 Nozzle 419341 260 2 Chrome-Plated Body 290 Nozzle 419342 290 2 Chrome-Plated Body 2120 Nozzle 419343 2120 2 Chrome-Plated Body 1F Nozzle 419333 1F 1 Chrome-Plated Body 1100 Nozzle 430912 1100 1 Chrome-Plated Body ~ * Nozzle stamping may contain an additional letter indicating a wndor's code. SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-5 10-1-02 REV. 4 SWIVEL ADAPTOR The Swivel Adaptor Assembly, Part No. 418569, consists of a swiv- el nut, swivel body and swivel ball. All are chrome-plated. The swiv- el adaptor allows any nozzle to be rotated approximately 300 in all directions. Swivel Adaptors must be ordered as a Swivel Adaptor Shipping Assembly, Part No. 423572, which contains 25 Swivel Adaptors. 3/8 - 18 NPT FEMALE THREAD FIGURE 14 IIOllOO3 RUBBER BLOW-oFF CAPS The Rubber Blow-Off Cap, Part No. 77676, help keep the orifice of the nozzle free of grease or other substances that could interfere with agent distribution. A retaining strap attaches the blow-off cap to the nozzle. Rubber Blow-Qff Caps must be ordered as a Shipping Assembly, Part No. 77695, which contains 50 bbN-off caps, or Part No. n411, which contains 12 blow-off caps. ~ FIGURE 15 0110000 METAL BLOW-oFF CAP Two types of metal blow-off caps are available as options to the standard rubber caps. The metal cap can be used in unusually high heat conditions, generally over 400 OF (204 OC). The metal blow-off cap is attached to the nozzle by means of a stainless steel wire which prevents it from falling into the appliance during dis- charge. Shipping Assembly Part No. 79745 contains 10 metal blow-off caps for use on standard, non-swivel nozzles and Shipping Assembly Part No. 415568 contains 10 metal bIow-off caps for use on swivel nozzles. NOTICE If metal blow-off caps are required for upright broil- ~ er or salamander protection, use (2) two 1 N noz- zles (Part No. 56930) instead of 1/2N nozzles. ~~;:;J ~ STEEL WIRE METAL CAP FIGURE 16 000152 SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-6 REV. 4 10-1-02 CONDUIT OFFSET ASSEMBLY The conduit offset assembly, Part No. 79825, is used to change direction of the wire rope on detection, mechanical gas valve, and remote pull station lines. The conduit offset assembly can only be used in the area where the conduit attaches to the regulated release assembly. When using the conduit offset assembly, the maximum number of pulley elbows is still allowed. The Conduit Offset Shipping Assembly, Part No. 79825, consists of 6 conduit offsets. CONDUIT COUPUNG CONDUIT OFFSET FIGURE 17 000153 "QUIK-SEA~' ADAPTOR The "Quik-Seal" adaptor is a listed mechanical bulkhead fitting that produces a liquid-tight seal around both distribution piping and detection conduit which runs through restaurant hoods and ducts. The "Quik-Seal" adaptor accepts threaded pipe or conduit. The adaptor is available for 1/4 in. (Part No. 78195), 3/8 in. (Part No. 77284), 1/2 in. (Part No. 77286), or 314 in. (Part No. 77288) pipe or conduit sizes. When using with EMT conduit, a conduit connector must be installed in each end of the adaptor. The "Quik-Sear Adaptor Shipping Assembly must be ordered as stated below: Shipping Assembly Part No. 78196 77285 77287 77289 Size 1/4 in. 3/8 in. 1/2 in. 3/4 in. Qty. 24 24 24 24 Hole Size Required 3/4 in. 1 1/8 in. 1 1/8 in. 1 3/8 in. ADAPlOR BODY GASKET LOCKWASHER FIGURE 18 000154 "COMPRESSION-SEA~' ADAProR This adaptor is a mechanical bulkhead fitting that produces a liquid-tight seal around pipe and conduit when installing distribu- tion piping and detection conduil through restaurant hoods and ducts. The "Compression-Seal" adaptor is a straight-through design requiring no cutting or threading of conduit or pipe. The adaptor is available for pipe sizes of 1/4 in. (Part No. 79148),3/8 in. (Part No. 79150), 1/2 in. (Part No. 79146), and EMT conduit size of 1/2 in. (Part No. 79152). Each "Compression-Seal" Adaptor Shipping Assembly must be ordered as stated below: Shipping Assembly Part No. 79149 79151 79147 79153 Size 1/4 in. Pipe / 1/2 in. tube 318 in. Pipe / 5/8 in. tube 1/2 in. Pipe 1/2 in. EMT Conduit GASKET NUT Qly. 24 24 24 24 Hole Size Required 3/4 in. 1 1/8 in. 1 1/8 in. 1 1/8 in. COMPRESSION NUT ADAPTOR BODY LOCKWASHER FIGURE 19 000156 "HOOD SEA~' ADAPTOR ASSEMBLY This adaptor is a mechanical bulkhead fitting that produces a liq- uid-tight seal around 1/2 in. EMT conduit when installing the detec- tion line through restaurant hoods and duct. The adaptor accepts a high temperature pulley elbow and, when used, correctly posi- tions the elbow or conduit in line with the conduit adaptor hole in the detector bracket. The "Hood Seal" eliminates the need for mul- tiple elbows when penetrating the top of a hood when installing the detection line. "Hood Seal" Adaptors are available in quantities of 6 as Shipping Assembly Part No. 423253. SEAL AlW'TOR BOlJ'( USE ONLY PULLEY ELBOW, PART NO. 423250 -. FIGURE 20 000158 DETECTORS The detector consists of three basic components: the bracket, link- age, and fusible link. (Fusible links are not included and must be ordered separately.) The bracket holds the entire assembly to the mounting surface. The linkage is used to support the fusible link. The fusible link is designed to separate at a specific temperature and release the wire rope, thereby actuating the regulated release mechanism. There are three styles of detectors available: the clip-on style, the hinged style, and the scissor style. The clip-on style allows the wire rope to be strung completely through the detection system conduit and brackets first and the detector linkage assemblies are then clipped on later. The hinged style detector requires the wire rope to be strung to the detector bracket, and then "threaded" through the linkage assem- bly before continuing to the next detector bracket. The scissor style allows the wire rope to be strung completely through the detection system conduit and brackets first and the detector linkage assemblies are then clipped on later. Each style of detector consists of two types of assemblies: The Terminal Detector (Part No. 56838, 15375, or 417368) includes a test link and is placed last in a series of detectors. This detector is sometimes referred to as the end-of-line detector and is thus named because it is at the point at which the wire rope "ter- minates:' or is anchored at the detector bracket. Only one terminal detector is required per detection system. The Series Detector (Part No. 56837, 15373, or 417369) is any detector located in-line between the regulated release assembly and the terminal detector. When using Part No. 56837 and 56838 style detectors, a total of 12 detectors can be in one detection system: 11 series detectors, Part No. 56837 and 1 terminal detector, Part No. 56838. When using Part No. 15373 and 15375 style detectors, a total of 5 detectors can be in one detection system: 4 series detectors, Part No. 15373 and 1 terminal detector, Part No. 15375. When using Part No. 417368 and 417369 style detectors, a total of 15 detectors can be in one detection system: 14 series detec- tors, Part No. 417369 and 1 terminal detector, Part No. 417368. SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC GEx747 Page 3-7 10-1-02 REV. 4 CLlP-ON SlYLE - PART NO. 56837 AND 56838 I 000157 HINGED SlYLE - PART NO. 15373 AND 15375 o LINKAGE ~ FUSIBLE LINK BRACKET 000158 SCISSOR STYLE- PART NO. 417368 AND 417369 BRACKET / FUSIBLE LINK 000159 FIGURE 21 PULLEY ELBOWS There are two types of pulley elbows used to change the direction of the wire rope by 900. Ansul recommends for temperatures not in excess of 700 OF (371 DC). Part No. 415670 has socket ends with set screws for 1/2 in. conduit, and Part No. 423250 has compres- sion ring ends also for 1/2 in. conduit. Pulley elbows must be ordered in quantities of 50 as Shipping Assembly Part No. 415671 (socket end type) and Part No. 423251 (compression end type). t PART NO. 415670 PART NO. 423250 i' 000160 000161 FIGURE 22 SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-8 REV. 5 10-1-02 PULLEY TEE The Pulley Tee (Part No. 427929) is used to change the direction of two wire ropes by goo. It must be used in areas where the tem- peratures are within the range of 32 OF to 130 OF (0 oC to 54 0G). Pulley tees can be used in mechanical gas valve actuation lines and remote manual pull station lines. Pulley tees cannot be used within a detection line. FIGURE 23 Ql104047 STAINLESS STEEL CABLE The 1/16 in. stainless steel cable is run from the terminal detector, through conduit, all series detectors and pulley elbows, and into the regulated release mechanism trip lever. When any fusible link separates, the tension on the cable is relaxed, and the trip lever actuates the regulated release mechanism. The cable can also be used for mechanical gas valves and remote manual pull stations. The cable is available in 50 ft. (15 m) (Part No. 15821) and 500 ft. (152.4 m) (Part No. 79653) lengths. REMOTE MANUAL PULL STATION The remote manual pull station (Part No. 4835 or Part No. 54011) is required for manual actuation of the regulated release assembly. The remote manual pull station should be mounted at a point of egress and positioned at a height determined by the authority hav- ~ ing jurisdiction. Trim rings, Part No. 427074 (pack of 10), are avail- ~able. PART NO. 4835 (WITHOllT CABLE) PART NO. 54011 (WITH 50 FI OF CABLE) METAL STAMPED 000183 FIGURE 24 ~ MECHANICAL GAS VALVES The mechanical gas valves are designed to shut off the flow of gas to the appliances upon actuation of the regulated release assem- bly. The valves are available in sizes of 3/4 in., 1 in., 1 1/4 in., 1 1/2 in., and 2 in. Ansul style; and 2 1/2 in. and 3 in. Asco style. The valves are rated for natural and LP gas. Both styles are UL Listed. Maximum Operating Pressure Part NQ. 55598 55601 55604 55607 55610 25937 25938 Description 3/4 in. Gas Valve (ANSUL) 1 in. Gas Valve (ANSUL) 1 1/4 in. Gas Valve (ANSUL) 1 1/2 in. Gas Valve (ANSUL) 2 in. Gas Valve (ANSUL) 21/2 in. Gas Valve (ASCO) 3 in. Gas Valve (ASCO) 10 psi (69 kPa) 10 psi (69 kPa) 10 psi (69 kPa) 10 psi (69 kPa) 10 psi (69 kPa) 5 psi (34.5 kPa) 5 psi (34.5 kPa) ANSUL STYLE 000'64 ASCO STYLE 000166 FIGURE 25 ~ " SECTION III - SYSTEM COMPONENTS UL EX. 3470 ULC CEx747 Page 3-10 REV. 1 10-1-02 ~ REGULATOR TEST KIT The Test Kit Assembly (Shipping Part No. 56972) is required to test the regulator setting and nitrogen flow during 12-year maintenance examinations. This will ensure that the regulator is functioning properly. FIGURE 30 000'80 FUSIBLE LINK Select correct UL Listed fusible Iink(s) for installation in detector(s) according to the temperature condition chart below: Fusible Link To Be Used Shipping Where Assembly Temperature Temperature ~ Rating Does Not Exceed 415739 (1) 165 OF (740C) 100 OF (380C) 415740 (1) 212 OF (100 oc) 150 OF (660C) 415744 (25) 280 OF (138 oc) 225 OF (107 oc) 415745 (25) 360 OF (182 OC) 290 OF (143 oc) 415746 (25) 450 OF (232 oc) 360 OF (182 oc) 73867 (25) 500 OF (260 oc) 400 OF (204 oc) Fusible Link ~ 415739 (1) 415740 (1) 415741 (1) 415742 (1) 415743 (1) 56816 (1) ~ TEMPERATURE RATING STAMPED ON ~... K STYLE ML STYLE 500 'F (260 'C) ONLY 000171 000170 FIGURE 31 MAXIMUM REGISTERING THERMOMETER The Maximum Registering Thermometer, Part No. 15240, is used to indicate the highest normal temperature for the protected area. Once this is established, the correct rated fusible link can be chosen. ~ BURSTING DISC The R-102 Bursting Disc is installed in the tank adaptor assembly. The bursting disc eliminates the siphoning of the agent up the pipe during extreme temperature variations. The bursting discs are available in packs of 10, Part No. 417911. FIGURE 32 000'72 NOZZLE AIMING DEVICE The Nozzle Aiming Device, Part No. 551265, is required to prop- erly aim each nozzle to the correct aiming point. The device clamps to the nozzle and emits a small laser light that reflects on the surface that it is aiming at. The nozzle can then be rotated to point at a predetermined aiming point and then tightened to hold that angle. The aiming device requires an adaptor, Part No. 431186, to attach it to the nozzle. The adaptor must be ordered separately. NOZZLE AIMING DEVICE ~ ADAPTOR (ORDER SEPARATELY " FIGURE 33 006620 STAINLESS STEEL ACTUATION HOSE The Stainless Steel Actuation Hose is used to connect the actua- ~ tion line compression tees between each pneumatic actuator and ~ can also be connected end to end. The hose has the same thread, 7/16-20, as the fittings. The actuation hose allows flexibility between the AUTO MAN and each regulated actuator. ~ Hose Part No. 31809 32335 32336 430815 Fitting Part No. 31810 31811 ~ 32338 Length 16 in. (41 cm) 20 in. (51 cm) 24 in. (61 cm) 42 in. (107 em) Description Male Elbow (7/16-20 x 1/4 in. NPT) Male Tee (7/16-20 x 7/16-20 x 1/4 in. NPT) Male Straight Connector (7/16-20 x 1/4 in. NPT) ~~ 7'16-20 7/16-20 FIGURE 34 000433 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-28 REV. 4 3-1-04 Nozzle Application Chart The following chart has been developed to assist in calculating the quantity and type of nozzJe required to protect each duct, plenum, or appliance. NOncE This chart is for general reference only. See complete details for each type of hazard. Minimum Nozzle lip Maximum Hazard Nozzle Nozzle Nozzle Slamping - Hazard Dimensions ~ l:IgjgbIa Part No. Flow No. Duct or Transition length - Unlimited 1 430912 1100 (Single Nozzle) Perimeter- 50 in. (127 em) Diameter- 16 in. (40.6 em) Duct or Transition length - Unlimited 419337 2W (Single Nozzle) Perimeter-100 in. (254 an) Diameter - 31 718 in. (81 em) Duct or Transition Length - Unlimited 2 419337 2W (Dual Nozzle) Perimeter - 150 in. (381 an) Diameter - 48 in. (122 em) Electrostatic Precipitator Individual Cell 419334 112N (At Base of Duct) Plenum Length - 10 fl (3.1 m) 419335 1N (Horizontal Protection) Plenum Length - 6 fl (1.8 m) 430192 1100 (Horizontal Protection) Width - 4 ft. (1.2 m) 419336 1W Plenum Length - 4 ft. (1.2 m) 419336 1W (Vertical Protection) Width - 4 ft. (1.2 m) . Fryer (Split or Maximum Size · Non-Split Vat). (without drip board) 15 in. (38 em) x 14 in. (36 em) High Proximity 27 -47 in. 419339 230 Medium Proximity 20-27 in. 419340 245 . Fryer (Non-Split Vat Only) Maximum Size (without drip board) 191/2 in. (49.5 em) x 19 in. (48.2 em) High Proximity 21-34 in. 419338 3N Low Proximity 13-'16in. 419342 290 Maximum Size (without drip board) 18 in. (45.7 em) x 18 in. (45.7 em) High Proximity 25-35 in. 419338 3N (64-89 em) . For muKIp/e nozzle proledlon of stngIe fryers. see detailed Inlonnatlon on p.... 4.12 through 4.14. SECTION fII - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-29 3-1-04 REV. 4 Nozzle Application Chart (Continued) Minimum Nozzle lip Maximum Hazard Nozzle Nozzle Nozzle Stamping - Hazard Dimensions ~ ~ Part No. Flow No. ~ Fryer (Non-Split Maximum Size ~ Vat Only). (with drip board) 21 in. (53 em) x 14 in. (36 em) (Fry Pot must not exceed 15 in. x 14 in. (38 em x 36 em)) High Proximity 1 27 - 47 in. 419339 230 Medium Proximity 1 20 - 27 in. 419340 245 Maximum Size (with drip board) 25 318 in. (64.4 em) x 19 1fl in. (49.5 em) (Fry pot side must not exceed 19 1fl in. (49.5 em) x 19 in. (48.2 em) High Proximity 21 - 34 in. 419338 3N Low Proximity 13 - 16 in. 419342 290 Maximum Size (with drip board) 18 in. (45.7 em) x 27 5/8 in. (70.2 em) High Proximity 25 - 35 In. 419338 3N (64-89 em) ~ Range Longest Side 30 - 40 in. 419335 1N 32 in. (81 em) (76 -102 em) Area - 384 sq. in. (24n sq. em) Longest Side 40 - 48 in. 419333 1F 28 in. (71 em) (102 - 122 em) ~ Area - 336 sq. in. (With Backshelf) (2168 sq. em) Longest Side (High Proximity) 40 - 50 in. 419340 245 28 in. (71 em) (102 - 127 em) Area - 672 sq. in. (4335 sq. em) Longest Side (Medium Proximity) 30 - 40 in. 419341 260 32 in. (81 em) (76 -102 em) Area - 768 sq. in. (4955 sq. em) Longest Side (Low Proximity) 2 15-20In. 419342 290 36 in. (91 em) (38 - 51 em) Area - 1008 sq. in. (6503 sq. em) . For muIIlple nozzle praledlon of single flyers, see detailed Infonn8IIon on peges 4-7 through 4-11. SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-30 REV. 3 10-1-02 Nozzle Application Chart (Continued) . Minimum Nozzle lip Maximum Hazard Nozzle Nozzle Nozzle Stamping - Hazard Dimensions ~ ~ Part No. Flow No. Griddle Longest Side (High Proximity) 30 - 50 in. 419341 260 48 in. (122 em) (76 - 127 em) Area -1440 sq. in. (perimeter (9290 sq. em) located) Longest Side (High Proximity) 30-50 in. 419342 290 30 In. (76 em) (76 -127 em) Area - 720 sq. in. (center located) . (4645 sq. em) Longest Side (High Proximity) 1 35-40 in. 419335/417332 1 N/1 NSS 36 in. (91 em) (89 -102 em) Area - 1080 sq. in. (perimeter located) . (6968 sq. em) Longest Side 20 - 30 in. 419342 290 (Medium Proximity) (51 - 76 em) 48 in. (122 em) (perimeter Area - 1440 sq. in. located) . (9290 sq. em) Longest Side (Low Proximity) 10 - 20 in. 419343 2120 48 in. (122 em) (25 - 51 em) Area - 1440 sq. in. (perimeter (9290 sq. em) located) Chain Broiler. Longest Side - 34 in. (86 em) 2 10-26 in. 4193361417333 1W/1WSS (Overhead Protection) Area - 1088 sq. in. (25 - 66 em) (7019 sq. em) Chain Broiler Length - 43 in. (109 em) 2 1-3 in. 4193351417332 1NJ1NSS (Horizontal Protection) Width - 31 in. (79 em) (3 - 8 em) Gas-Radiant Char-Broiler Longest Side - 36 in. (91 em) 15-40 in. 419335/417332 1 N/1 NSS Area - 864 sq. in. (38 - 102 em) (5574 sq. em) Electrie Char-Broiler Longest Side - 34 in. (86 em) 20 - 50 in. 419335/417332 1 N/1 NSS Area - 680 sq. in. (51 - 127 em) (4388 sq. em) Lava-Rock Broiler Longest Side - 24 in. (61 em) 18- 35 in. 419335/417332 1 N/1 NSS Area - 312 sq. in. (46 - 89 em) (2013 sq. em) Natural Charcoal Broiler Longest Side - 24 in. (61 em) 18-40in. 419335/417332 1NJ1NSS Area - 288 sq. in. (46 - 102 em) (1858 sq. em) Lava-Rock or Natural Longest Side - 30 in. (76 em) 14 - 40 in. 419338 3N Charcoal Char-Broiler Area - 720 sq. in. (36 -102 em) (4645 sq. em) . MinlmJm ctl8In broiler exhaust oponIng -12In. x 12 In. (31 em x 31 em), and nol_...... 60% d Internal broller size. Nozzle Application Chart (Continued) Hazard Wood Fueled Char-BroHer Upright Broiler Salamander Broiler Wok .. Maximum Hazard Dimensions Longest Side - 30 in. (76 em) Area - 720 sq. in. (4645 sq. em) Length - 32.5 in. (82.5 em) Width - 30 in. (76 an) Length - 32.5 in. (82.5 em) Width - 30 in. (76 an) 14 in. - 30 in. (36 -76 em) Diameter 3.75 - 8.0 in. (9.5 - 20 em) Deep 11 in. - 24 in. (28 - 61 em) Diameter 3.0 - 6.0 in. (8 - 15.2 em) Deep Minimum Nozzle Nozzle Quantity lBbI& 1 14-40 in. (36-102 em) 2 2 35-45 in. (89-114 em) 30-40 in. (76-102 an) seCTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-31 3-1-04 REV. 6 Nozzle lip Nozzle Stamping - Part No. Flow No. 419338 3N 419334 112N 419334 112N 419341 260 4193351417332 1 NJ1 N5S SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-40 REV. 2 10-1-02 TANK AND CARTRIDGE REQUIREMENTS Once the hazard analysis is eompleted and the total nozzle flow numbers are established, the quantity and size of agent tanks and cartridges needed to supply the nozzles with the proper volumes of agent at the proper flow rates can be determined. For cartridges used in the regulated release mechanism, flow capacities, tank quantities and sizes, and regulated release cartridge options are given in the table below. Total Quantity and Flow Size of Numbers* Thnk(s} .. 1 - 5 (1) 1.5 Gallon 6 -11 (1) 3.0 Gallon 11 -16 (1) 1.5 Gallon (1) 3.0 Gallon .. 16 - 22 (2) 3.0 Gallon Double 101-30** When one or more regulated actuators are used, the following tank and cartridge combinations apply for each regulated actuator: Regulated Actuator Regulated Actuator Tank(s) Cartridge (1) 1.5 Gallon LT-20-R or 101-10 (1) 3.0 Gallon LT-3O-R or 101.20 (1) 1.5 Gallon and LT-A-101-3O or 101-30** or .. (1) 3.0 Gallon double tank (2) 3.0 Gallon LT-A-101-3O or 101-30** or .. double tank Regulated Release Cartridge Options Nitrooen Carbon Dioxide LT-20-R 101-10 LT-3O-R 101-20 Double 101-30 . For exceptions to maxItrom flow numbers, see Distribution Piping Requirements for 1.5 gal- lon and 3.0 gallon systems in this Section. .. .. The 101-30 cartridge can not be used when (2) two 3.0 gallOn tanks are manifolded together.) For higher total flow numbers (23 to 110), multiple cartridges and regulated actuators are required as shown in the System Selection Guide in Section IX - Appendix. .. .. ACTUATION AND EXPELLANT GAS LINE REQUIREMENTS This section contains the guidelines for installing the actuation and expellant gas lines between the regulated release mechanism reg- ulator, each regulated actuator regulator, and each agent tank. These limitations should be considered when selecting the com- ponent mounting locations. Aetuatlon Gas Line - 6 to 8* Tanks Maximum . 8 Tank maximum reflects the utilization of 3 tank regulated actuators. 1. Use only 1/4 in. Schedule 40 black iron, hot-dipped galva- nized, chrome-plated, or stainless steel pipe and fittings. 2. The actuation gas line piping is installed from the regulated release mechanism to each regulated actuator connected within the system. The total leng1h of the actuation gas line from the regulated release assembly to the regulated actuator assembly(ies) must not exceed 20 ft. (6 m) when using an L T-2Q-R, an LT-3Q-R nitrogen cartridge, or a 101-10 or a 101- 20 carbon dioxide cartridge. See Figure 71. .. REGULATED ACTUATOR ASSEMBLY EXPELLANT GAS LINES NOT INCLUDED IN ACTUATION GAS LINE LENGTH TOTALS ACTUATION GAS LINE WITH AN LT.20-R. LT.30-R. 101-10 OR 101-20 CARTRIDGE MAXIMUM LENGTH OF 20 FT. (6 m), MAXIMUM NO. OF FITTINGS 9 .. FIGURE 71 000776 ACTUATION AND EXPELLENT GAS LINE REQUIREMENTS (Continued) Actuation Gas Line - 6 to 8* Tanks Maximum (Continued) 3. If an expellant gas line is connected to the regulated release assembly along with an actuation gas line, the total combined length of the actuation and expellant gas line must not exceed 30 ft. (9 m) when using a "double-tank" nitrogen car- ~ tridge or a LT-A-101-3O nitrogen cartridge or a 101-30 carbon .. dioxide cartridge. See Figure 72. 4. A combined total of nine fittings may be used in these lines, eight goo elboeand one tee. Two 450 elbows equal one. elbow. Actuation Gas Line -10 to 15* Tanks Maximum . 15 Tank maximum reflects the utilization of 3 tank regulated actuators. 1. Use only 1/4 in. Schedule 40 black iron, hot-dipped galva- nized, chrome-plated, or stainless steel pipe and fittings. NOTE: Stainless steel hose and fittings can also be used. See Component Section for detailed information. .. ACTUATOR AND EXPELLANT GAS LINES WITH A "OOUBLE TANK" CARTRIDGE OR A 101-30 CARTRIDGE OR A LT-A-101.30 CARTRIDGE MAXIMUM COMBINED LENGTH - 30 FT. (9 m) MAXIMUM COMBINED FITTINGS - 9 REGULATED ACTUATOR ASSEMBLY "ANSUL AUTOMAN" REGULATED RELEASE ASSEMBLY .. SAFETY RELIEF VALVE EXPELLANT \ GAS LINE 1/4 IN. ACTUATION L1NE- 100 FT. (30.5 m) MAXIMUM f -IT] I I I : ![tJ REGUU\TED ACTUATOR WITH TANK .. SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-41 10-1-02 REV. 2 2. The actuation gas line piping is installed from the 101 remote mechanical release to each R-102 regulated actuator assem- bly. The total leng1h of the actuation gas line from the remote mechanical release to the regulated actuator assemblies must not exceed 100 ft. (30.5 m). 3. A combined total of 20 elbows and 9 tees may be used in these lines. Two 450 elbows equal one goo elbow. See .. Figure 73. ~ 4. Use only a 101-10 carbon dioxide cartridge in the 101 remote mechanical release. 5. A safety vent relief valve (Part No. 15677) is required in the actuation gas line to relieve residual pressure after actuation. REGULATED ACTUATOR ASSEMBLY ~ REGULATED ACTUATOR ASSEMBLY EXPELLANT GAS LINES NOT INCLUDED IN COMBINED TOTALS FIGURE 72 00<l2<2 9 TEES MAXIMUM 20 ELBOWS MAXIMUM II _ II[ r" 11,0 l)~ I I I I I' '-' AGENT TANK MAXIMUM OF FIVE REGULATED ACTUATORS t REMOTE RELEASE MECHANISMS (PART NO. 32381) 5 MAXIMUM FIGURE 73 000301 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-42 REV. 3 10-1-02 ~ ~ ACTUATION AND EXPELLENT GAS LINE REQUIREMENTS (Continued) Expellant Gas Line 1. The expellant gas line piping is installed from the regulated release mechanism in double and multiple-tank systems, and from the regulated actuator assembly in multiple-tank sys- tems. The expellant gas line is the piping between the regula- tor and the tank-enclosure/tank-bracket assembly. The total leng1h of the expellant gas line from the regulated release mechanism or each regulated actuator assembly must not exceed 30 ft. (9 m) when using a "double-tank" cartridge, an LT-A-101-3O Cartridge, or a 101-30 Cartridge. See Figures 74 and 75. "ANSUL AUTOMAN- REGULATED RELEASE ASSEMBLY .. FIGURE 74 ooon. EXPELLANT GAS LINE MAXIMUM LENGTH - 30 FT. (9 m). MAXIMUM NO. OF FITTINGS - 9 '\ .. FIGURE 75 000777 ~ ~ 2. A combined total of nine fittings may be used in these lines, eight goo elbows and one tee. Two 450 elbows equal one 900 elbow. 3. If two tanks are connected to the regulated release assembly in a multiple-tank system arrangement, the total combined leng1h of the actuation and expellant gas lines must not exceed 30 ft. (9 m) when using a "double-tank" nitrogen car- tridge, an LT-A-101-3O nitrogen cartridge, or a 101-30 carbon dioxide cartridge. See Figure 72. DISTRIBUTION PIPING REQUIREMENTS Once the nozzle placement and quantity of tanks has been deter- mined, it is then necessary to determine the piping configurations between the tank adaptor and each discharge nozzle. This section contains the guidelines and limitations for designing the distribu- tion piping so that the liquid agent will discharge from the nozzles at a proper flow rate. These limitations should also be referred to when selecting the mounting location for the regulated release mechanism and agent tank. General Piping Requirements 1. All R-102 system piping is straight line. Therefore, the need for critical lengths and balancing is minimized. 2 Two 450 elbows count as one goo elbow. 3. Each branch line includes the tee or elbow leading to it, and all fittings within the branch line itself. 4. The minimum piping leng1h of Schedule 40, 3/8 in. pipe from the tank outlet to any nozzle protecting a range, fryer, or wok must be 6 ft. (1.8 m). 5. Pipe leng1hs are measured from center of fitting to center of .. fitting. See Figure 76. ~. I" CENTER TO CENTER--:1 LY----*-~---~ .. FIGURE 76 ooon. 6. All distribution piping must be Schedule 40 black iron, chrome- plated, or stainless steel. Do not use hot dipped galvanized pipe on the distribution piping. .. 7. All threaded connections located in and above the protected area must be sealed with pipe tape. Tape should be applied to male threads only. Make certain tape does not extend over the end of the thread, as this could cause possible blockage of the agent distribution. 8. Before installing blow-off caps on nozzles, apply a small amount of Dow Corning No. 111 silicone grease across the opeing in the nozzle tip and also a small amount coating the exterior of the blow-off cap. This will help keep cooking grease .. from building up on the cap. ~ DISTRIBUTION PIPING REQUIREMENTS (Continued) Supply and Branch Line identification The R-102 distribution piping network is broken down into four specific pipe runs: the Supply Line, the Duct Branch Line, the Plenum Branch Line, and the Appliance Branch Line. See ~ Figure 77. DUCT BRANCH LINE ~ SUPPLY LINE ~ j:J o PLENUM BRANCH LINE APPLIANCE BRANCH LINE NOTE: THIS IS A CONCEPTUAL DRAWING ONLY. THIS IS NOT AN ACTUAL INSTAUAIlON. ~ AGURE n 00077ll NOTE: THESE ARE EXAMPLES ONLY. OTHER CONFIGURATIONS CAN BE DESIGNED. END OF SUPPLY LINE END OF SUPPLY LINE SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-43 10-1-02 REV. 3 ~ SUPPLY LINE The Supply Line is defined as the length of pipe which runs from the agent tank outlet to the last branch line (whether a duct, appli- ance, or plenum branch line). This includes all supply line fittings except for the tees or elbows leading to the branch lines. See ~ Figures nand 78. \ 0" ..- : . ! ,._ot ,.' i t END OF SUPPLY LINE i ~... .... --. i i I l..", j..t + ,. . i -~ END OF SUPPLY LINE SUPPLY LINE TEE (NOZZLES FOR PLENUM PROTECTION) BRANCH LINE CANNOT START AHEAD OF A SUPPLY LINE TEE ~ (NOZZLES FOR PLENUM PROTECTION) BRANCH LINE CANNOT START AHEAD OF A SUPPLY LINE TEE FIGURE 78 00Cl780 . -- SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-44 REV. 3 10-1-02 DISTRIBUTION PIPING REQUIREMENTS (Continued) Supply and Ekwtch Line Identification (Continued) .. NOTICE Branch lines cannot start ahead of a supply ine tee. DUCT BRANCH LINE The Duct Branch Line is defined as the leng1h of pipe which runs from the supply Ine to the duct nozzle(s). This includes all branch line fittings as well as the tee or elbow used to start the branch line. .. See Figures 78 and 79. DUCT BRANCH lINE -----+ (ELBOW INCLlJlED) ........ .> .... .... 0('..' t ."., t .. f.... I . I I o .. DUCT BRANCH LINE (TEE INCLUDED) t( __.0' "s....,.' · .. . ...,,"i ........ DueT BRANCH UNE \ ! "'" ~,~ 0 0, ~ _~....._oV' ..J..... t ..-"".'1 .' ..' (' . I 6 FIGURE 79 000181 PLENUM BRANCH LINE The Plenum Branch Iile is defined as the length ci pipe which runs from the supply line to the plenum nozzle(s). Thisroudes all branch line fittings as well as the tee or elbow used t> start the .. branch line. See FigtnS 77 and 80. ..4 , ... 4(;; .... - .....,;; .' - ,.. I PLENUM BRANCH LINE l (TEE INCLUDED) I o .. ..4 ..- . --<'t'" .' .' ." .' ," .' (., PLENUM BRMCH UtE I (TEE INCLUIBIt . I . ~ FIGURE 80 000782 APPLIANCE BRANCH LINE The Appliance Branch Line is defined as the length ci pipe which runs from the supply Iile to the appliance nozzle(s).1Ns includes all branch line fittings as well as the tee or elbow used to start the ~ branch line.. See FigtnS 78 and 81. .. :t A APPLIANCE BRANCtI UNES U "'" ",,,"- ~ RGURE 81 000783 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 1.5 Gallon System ~ DUCT, PLENUM, AND APPLIANCE PROTECTION 1. This option allows for duct protection, plenum protection, appliance protection, or any combination. .. 2. When using a combination of plenum and duct protection only, only one duct nozzle, either a 1W, 1100, or a 2W, may be used. 3. All distribution piping, supply and branch, must be 3/8 in. Schedule 40 black iron, chrome-plated, or stainless steel. 4. Each 1.5 gallon tank allows a maximum of five flow numbers. * 5. The pipe leng1h between the start of the first branch line and the start of the last branch line nwst not exceed 8 ft. (2.4 m). When the supply line is split, th~ combined length of both legs of the supply line (start of first branch line to start of last branch line) must not exceed 8 ft. (2.4 m). See Rgure 82. 6. The combined leng1h of all branch lines must not exceed 22 ft. (6.7 m). See Figure 83. 7. The requirements of the following table must not be exceeded: .. .. .. Requirements Pipe Size Maximum Length ~ 3/8 in. 40 ft. (12.2 m) 6 ft. (1.8 m) Duct Branch Line 3/8 in. 6 ft. (1.8 m) 4 ft. (1.2 m) Maximum Rise Maximum 900 Elbow 9 4 Maximum Tees Maximum Flow Numbers 5* 2 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-45 10-1-02 REV. 1 START OF LAST BRANCH LINE START OF FIRST \ BRANCH LINE ! ~ FIGURE 82 llOO784 1W NOZZLE (BRANCH LINES IN BOLD) COMBINED LENGTH MUST NOT EXCEED 22 FT. (6.7 m) ~ FIGURE 83 000785 Plenum Branch Line 3/8 in. 4 ft. (1.2 m) 2 ft. (.6 m) Appliance Branch Line 3/8 in. 10 ft. (3 m) 2 ft. (.6 m) 4 6 2 3 2 3 o Exception.: 1. Six (6) flow numbers are allowed when a duct branch line Is the lest branch line on the piping network and no 1N nozzles, Part No. 56930, ere used to protect woks or griddles. 2. Six (6) flow numbers are allowed when six (6) 1N nozzles. Part No. 56930, are used and none of the nozzlea are used to protect woks end griddles. NOTE: Only five (5) flow numbers are allowed if a 1N nozzle is used for wok or griddle protection. .. 3. Six (6) flow numbers are allowed when only two (2) 3N nozzles. Part No. 76782, are used. SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-46 REV. 3 10-1-02 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 3.0 Gallon System 1. The maximum leng1h between the start of the first branch line and the start of the last branch line must not exceed 24 ft. (7.3 m). When the supply line is split. the combined total of both legs of the supply line (from the start of the first branch line to the start of the last branch line) must not exceed 24 ft. . (7.3 m). See Figure 84. 2. The total length of all branch lines must not exceed 36 ft. . (10.9 m). See Figure 84. 3. Use a 3/8 in. union to connect the tank adaptor to the 3/8 in. supply line. 4. A maximum of two nozzles are allowed per duct branch line. 5. The requirements of the following table must not be exceeded: 3 BRANCH LINES L 'Exceptions: 1. Twelve (12) flow numbers are allowed in any one tank not containing two-flow appliance nozzles, and/or. a 1N nozzle for wok or griddle protection, and/or, a 1F nozzle for range protection, and/or, e 3N nozzle for f~r protection. . 2. Twelve (12) flow numbers are aHowed in any one tank for hood and duct protection. 3. Twelve (12) flow numbers are allowed with any one tank using only two-flow eppliance nozzles. 4. Twelve (12) flow numbers ere allowed with any one tank using only three-flow appliance nozzles. Special Instruction.: 1. Twelve (12) flow numbers are allowed when four (4) Dean Industries GTI Gas F~rs are protected at low proximity as shown in Figure 101 on pags 4-52. The discharge piping must be as shown in Figure 102 on Page 4-52. 2. For certain McOonald's applications. 11.5 flow numbers are allowed when using a combination of one (1) 2W duct nozzle, one (1) 112N electrostatic precipitator nozzle, one (1) 1N plenum nozzle, and four (4) two-flow appliance nozzles. Contact Ansul Applications Engineering Department for additional information. Duct Plenum Appliance Branch Line Branch Line Branch Line 3/8 in. 3/8 in. 3/8 in. 8 ft. 4 ft. 12 ft. (2.4 m) (1.2 m) (3.7 m) 4 ft. 2 ft. 2 ft. (1.2 m) (.6 m) (.6 m) 4 4 6 2 2 4 4 2 4 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 6.0 Gallon Manifolded System . As an option to piping two (2) 3.0 gallon tanks separately, two (2) 3.0 gallon tanks can be manifolded together to share a common agent distribution line. Only (2) 3.0 gallon tanks connected to the same regulator can be manifolded. The following requirements ~ must be met when manifolding: 1. All piping must be 3/8 in. Schedule 40. . 2. See Figure 86 for tank connections. 3. The leng1h of supply line piping between the start of the first branch line and the start of the last branch line must not . exceed 24 ft. (7.3 m). See Figure 85. When the supply line is split, the combined total of both legs of the supply line (from the start of the first branch line to the start of the last branch line) must not exceed 24 ft. (7.3 m). 4. The combined length of all branch lines must not exceed 36 ft. ~ (10.9 m). See Figure 85. 5. A maximum of 22 flow numbers are allowed. 6. The requirements of the following table must not be exceeded. Requirements Pipe Size Maximum Length Supply Line 3/8 in. 32 ft. (9.7m) 6 ft. (1.8 m) 8 Maximum Rise Maximum 900 Elbows Maximum Tees Maximum Flow Numbers 2 22 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-47 10-1-02 REV. 2 LENGTH OF PIPING MUST NOT EXCEED 24 FT. (7.3 m) FROM START OF FIRST BRANCH LINE TO START OF LAST BRANCH LINE 2 FLOW APPUANCE NOZZLE (BRANCH LINES IN BOLD) COMBINED LENGlli MUST NOT EXCEED 36 FT. (10.9 m) . FIGURE 85 lIOO267 .; SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-48 REV. 2 10-1-02 DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 6.0 Gallon Manifolded System (Continued) This configuration consists of two 3 gallon tanks. Both tanks are connected to a common manifold tee and are pressurized from a single double tank (Part No. 73022) nitrogen cartridge in the regu- · lated release assembly. See Figure 86. USE HOSE! GROMMET PACKAGE (PART NO. 418511) 318 IN. 318 IN. 318 IN. BRANCH "',,'-, '''''''' ~ .. .~... ,.w'"" SUPPLY . DOUBLE TANK NITROGEN CARTRIDGE OR LT.A-101-30 CARTRIDGE (REGULATED ACTUATOR ONLY o 0 3.0 GALLON TANK 3.0 GALLON TANK 3.0 GALLON REGULATED RELEASE ASSEMBLY OR 3.0 GALLON REGULATED ACTUATOR ASSEMBLY TANKlENCLOSURE ASSEMBLY NOTE 1: THE PIPE CONNECTION FROM TANK CENTER TO TANK CENTER CANNOT EXCEED 8-112 IN. (21.5 an). ALSO, OEM RELEASElBRACKET ASSEMBLY CAN BE UTILlZEO WHEN MANIFOLDING 3.0 GALLON TANK NOTE 2: ONLY 3 GALLON TANKS CAN BE MANIFOLDED. ~ FIGURE 86 000272 When using the hose/grommet package, independent pipe runs can also be used with the regulated release assembly and the ~ tank/enclosure assembly. See Figure 87. NOTE: When manifold- I ing is not used, each of the two (2) 3 gallon tanks utilize the piping . limitations of a single tank system. r~~ q=~~ ~ 00 3.0 GALLON TANK OR 1.5 GALLON TANK TANK/ENCLOSURE ASSEMBLY DOUBLE TANK NITROGEN CARTRIDGE OR LT-A-l01-30 CARTRIDGE (REGULATED ACTUATOR ONLY) " . FIGURE 87 000786 'I DISTRIBUTION PIPING REQUIREMENTS (Continued) Distribution Piping Requirements - 9,0 Gallon System . This optional configuration consists only of three 3-gallon tanks, all . pressurized from a single double-tank nitrogen cartridge with . expellant gas hoses connected as shown in Figure 88. Tanks No. 1 and NO.2 must be connected directly to the regulator with sepa- rate expellant gas hoses and Tank No. 3 must be connected to . Tank No.2 with a third expellant gas hose as shown in Rgure 88. Each tank must be connected to an independent distribution pip- . ing network as shown in Figure 88. Distribution piping require- ments for each network must be as follows: 1. The maximum leng1h between the start of the first branch line and the start of the last branch line must not exceed 24 ft. (7.3 m). When the supply line is split, the combined total of both legs of the supply line (from the start of the first branch line to the start of the last branch line) must not exceed 24 ft. (7.3 m). See Figure 84. 2. The total length of all branch lines must not exceed 36 ft. (10.9 m). See Figure 84. 3. Use a 318 in. union to connect the tank adaptor to the 3/8 in. supply line. 4. A maximum of two nozzles are allowed per duct branch line. 5. When using this 9.0 gallon system configuration, no mani- folding of distribution piping is allowed. 6. When an ANSUL AUTOMAN Regulated Release is utilized in this configuration, additional regulator actuators cannot be used. . 7. Only 3 gallon tanks can be utilized in this configuration. I 8. The requirements of the following table must not be exceeded . for each 3 gallon tank: . . Requirements Pipe Size Maximum Length Supply Line 3/8 in. 40 ft. (12.2 m) 6 ft. (1 .8 m) 9 Duct Branch Line 3/8 in. 8 ft. (2.4 m) 4 ft. (1.2 m) 4 Maximum Rise Maximum 900 Elbows Maximum Tees Maximum Flow Numbers 11* 2 4 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-49 10-1-02 REV. 2 ~~ r~~ F~~ D D 3.0 GALLON TANK NO.3 . "I'M> TANK ENCLOSURE ASSEMBLY PART NQ 419604 (INCLUOES (2) HOSES AND (2) GROMMETS) 3.0 GALLON TANK NO.2 3 GALLON REGULATED DOUBLE TANK NITROGEN RELEASE ASSEMBLY, I CARTRIDGE OR OR 3 GALLON LT-A-l01-30 CARTRIDGE REGULATED ACTUATOR (REGULATED ACTlWOR ASSEMBLY ONLY) FIGURE 88 0??oo7 , Appliance I Branch Line 3/8 in. I 12 ft. (3.7 m) 2 ft. (.6 m) 6 4 4 I . Plenum Branch Line 3/8 in. 4 ft. (1.2 m) 2 ft. (.6 m) 4 2 2 'Exceptions: 1. T_ (12) how numbers are allowed in any tank not containing two-flow appliance nozzles. and/or, a 1 N nozzla for wok or griddle protection. and/or, a 1 F nozzle for range protec- tion, and/or, a 3N nozzle for fryer protection. 2. T_ (12) flow numbers are allowed with any one tank using only two-flow appliance nozzles. 3. T_ (12) flow numbers ere allowed with any one tank using only three.flow appliance nozzles. SpeciallMtructlons: J 1. When four (4) Dean Industries GTI Gas Fryers are prolected at low proximity as shown in Figure 58 on Page 4-32, the discharge piping must be shown in Figure 59 on Page 4-32. 2. For certain McDonald's applications, 11.5 flow numbers are allowed when using a combination of one (1) 2W duct nozzle, one (1) 1/2N e1ectrostallc precipitator nozzle, one (1) 1N plenum nozzle, and four (4) two-flow appliance nozzles. Contact Ansul Applications Engineering Department for additional information. . . . SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-50 REV. 2 10-1-02 DETECTION SYSTEM REQUIREMENTS Once the fire suppression system design has been determined, a detection system design must be completed. This section contains guidelines and limitations for detection system installation. Detector Identification The two types of detectors are distinguished from each other by their location in the detection system. 1. The Terminal Detector (Part No. 56838, 15375, or 417368) is the last in a series of detectors, or the only detector used in a single-detector system. This detector is thus named because it is at the point at which the wire rope ends, or "terminates.w 2. A Series Detector (Part No. 56837, 15373, or 417369) is any detector located in-line between the regulated release mech- anism and the terminal detector. DetectorJPulley Elbow Quantity The quantity of detectors used in the system will vary depending on the style of detector used. 1. Conduit runs, pulley elbows, and number of detectors per sys- tem must be within the approved system guidelines. The fol- lowing requirements must not be exceeded: Maximum Maximum Number of Number of Detectors Elbows per System per System 12 18 Maximum Length of 1/2 in. Conduit per System 125 ft. (38.1 m) Clip on Style Detector Hinge Style Detector Scissors Style 15 Detector 2. If hinge style detectors are mixed in a system with either clip- on or scissor style, 4 series and 1 terminal is the maximum number allowed. If clip-on style are mixed with scissor style, the maximum allowed is 11 series and 1 terminal. 5 8 103 ft. (31.3 m) 20 150 ft. (45.7 m) NOTICE When using the "clip-on" style detector, the ter- minal detector may use the "hinged" style mounting bracket with the "clip-on" style linkage. This is only allowed with the terminal detector. . No other linkages are allowed to be mixed . with other brackets. When using this option, the total number of "c1ip-onw style detectors (11 series and 1 terminal) is still allowed. 3. If hinge style detectors are mixed in a system with either clip- on or scissor style, the maximum leng1h of wire rope must not exceed 103 ft. (31.4 m) and the maximum number of pulley elbows must not exceed 8. If c1ip-on style are mixed with scis- sor style, the maximum leng1h of wire rope must not exceed 125 ft. (3.81 m) and the maximum number of pulley elbows must not exceed 18. 4. If the hazard requires more than 15 detectors, up to five 101 Remote Releases (Part No. 12029) can be used for system actuation. Each 101 remote release allows the use of a maxi- mum of 15 "scissor" style detectors (14 series and 1 terminal) for a total of 75 detectors if needed. Detector Placement Requirements EXHAUST DUCTS Each exhaust duct must have at least one detector installed in the duct entrance, located in the airstream of the cooking vapors, or at · a maximum of 20 ft. (6.1 m) into the duct opening. See Figure 89. .-.-rn"''' --- --'-' ...... ~-_. 20 FT. (6 m) MAXIMUM l"'l ,........ . '---------------- . FIGURE 89 000271 NOTICE When gas appliances are used and the flue gases from the burner are exhausted into the duct, the detector must be kept out of the air stream of these exhaust gases. These gases can be very hot and could actuate the system unnecessarily. Duct openings that are long and narrow or large enough to require multiple duct nozzles may require additional detectors. ELECTROSTATIC PRECIPITATOR If an electrostatic precipitator is located at or near the base of tt)e exhaust duct, it is necessary to locate a detector below the pre- cipitator, at the base of the duct, and also locate one in the duct, . just above the precipitator. See Figure 90. When installing the detector bracket and system conduit, make certain they do not interfere with the operation of the precipitator. f . FIGURE 90 000208 Detector Replacement Requirements (Continued) COOKING APPLIANCES If the cooking appliance is located under an exhaust duct where a detector has been mounted, it is normally not necessary to utilize another detector for that cooking appliance, provided the detector ~ is not more than 12 in. (30 cm) into the duct. See FlQure 91. . . ., I I APPl..IANCE REQWlES SEFl\RlU'E DETECTOR APPLIANCE APPLIANCE COVERED BY COVERED BY DETECTOR DETECTOR UNDER DUCT UNDER DUCT APPlIANCE REQUIRES SEFl\RlU'E DETECTOR . FIGURE 91 000260 ~ Each cooking appliance with a continuous cooking surlace not exceeding 48 in. x 48 in. (122 x 122 cm) can be protected by a min- imum of one detector. Cooking appliances with a continuous cook- ing surface exceeding 48 in. x 48 in. can be protected by at least one detector per 48 in. x 48 in. cooking area. Detectors used for cooking appliances must be located within the perimeter of the protected appliance toward the exhaust duct side of the appliance. The detector should be located in the air stream of the appliance to enhance system response time. Detection Una Requirements CONDUIT Rigid conduit or 1/2 inch EMT thin-wall conduit may be used. Standard steel conduit fittings (compression type are recommend- ed) must be employed to properly install the detection system. All conduit or pipe must be firmly supported. When using pipe, make certain that all ends are carefully reamed, deburred and blown clear of chips and scale before assembly. NOTICE The conduit offset can be used at the top or bot- tom of the regulated release to change di'ection of the conduit. The conduit offset cannot be used with pulley tees. All other changes in direc- tion must be made by using Ansul approved pul- ley elbows, Part No. 423254 or 415670. See Figure 92. ~ SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-51 10-1-02 REV. 2 tEE o Q () FIGURE 92 llOCl271l Fusible Link SelectIon When possible, temperature readings should be taken at each detector location to determine correct fusible link temperature rat- ing. Temperature can be recorded using either a maxilOOm regis- tering thermometer, Part No. 15240, temperature tape or any other accurate thermometer. ~ ooo171l TEMPERA1\lAE RJmNG STAMPED ON FUSIBLE LINK BODY ~ 000171 K STYLE ML STYLE 500 OF (260 'C) ONLY ~ FIGURE 93 Select correct UL Listed fusible Iink(s) for installation in detector(s) according to the temperature condition chart below: Temperature To Be Used Where Rating Temperature Does (See Figure 79) Not Exceed 165 OF (74 OC) 100 OF (38 OC) 212 OF (100 OC) 150 OF (66 "C) 280 OF (138 OC) 225 OF (107 DC) 360 OF (182 OC) 290 OF (143 DC) 450 OF (232 OC) 360 OF (182 oC) 500 OF (260 OC) 400 OF (204 DC) ~ Fusible Link Part No. 415739 415740 415741 415742 415743 56816 SECTION IV - SYSTEM DESIGN UL EX. 3470 ULC CEx747 Page 4-52 REV. 1 10-1-02 MANUAL PULL STATION REQUIREMENTS A remote manual pull station allows the R-102 system to be man- ually operated at some point distant from the regulated release assembly. The pull station should be installed at a maximum height of 60 in. (152 cm) and located in the path of exit. The pull station is the only source of manual actuation of the regulated release assembly. The totalleng1h of the cable used for each manual pull station with- in a system must not exceed 150 ft. (46 m). The maximum number of pulley elbows that may be used per pull station is 20. One pulley tee, Part No. 427929, is allowed per system. The maximum length of cable from the AllTOMAN to a pull station is 150 ft. (45.7 m) with a maximum of 20 pulley elbows used per side of the tee. As the tee is located far1her from the AUTOMAN, the 150 ft. (45.7 m) maximum must be observed but as pulley elbows are placed between the AUTOMAN and the tee, they must be deducted from the available pulley ebows (20) allowed on each side. Example: If 10 pulley elbows are placed between the AUTOMAN and the pulley tee, the maximum available pulley elbows left for ~ use on each side of the tee is 10 per side. See Figure 94 for three I different examples. (Note: Both must be gas valves or both must . be pull stations. Mixing is not allowed.) TEE CLOSE TO AUTOMAN (EXAMPLE) PULLEY TEE 12 IN. (305 mm) AUTOMAN GAS VALVE OR GAS VALVE OR MANUAL PULL MANUAL PULL 149 FT. (45.4 m) AND 20 PULLEY BBOWS MAXIMUM PER EACH SIDE OF TEE TEE CLOSE TO GAS VALVES OR MANUAL PULL (EXAllPLE) 12 IN. (305 mrn) 12 IN. (305 mm) AUTOMAN 149 FT. (45.4 m) AND 20 PULLEY ELBOWS BETWEEN AUTOMAN AND TEE TEE HALFWAY BETWEEN AUTOMAN AND GAS VALVES OR MANUAL PULL (EXAMPLE) 75 FT. (22.9 m) AND 10 PULLEY B.Jl(JNS 75 FT. (22.9 m) AKJ 75 FT. (22.9 m) AND 10 PULLEY ELBOWS 10 PULLEY ELBOWS PUU.EYTEE AUTOMAN GAS VI'J..VE OR MANUAL PULL GAS VALVE OR MANUAL PULL . FIGURE 94 004007 Metal SWnped Style - Part No. 4835 or 54011 Parts that may be used for installation of a metal stamped remote manual pull station are: DescriDtion Remote Manual Pull Station Assembly* Remote Manual Pull Station Assembly Pulley Elbow Pulley Elbow Pulley Tee 'AssemIlly includes parts listed below: 1/16" Stainless Steel Cable 50 ft. (15 m) Oval Press-To-Crimp Sleeves Glass Break Rod (1) ~ 54011 4835 423250 415670 427929 15821 4596 4834 MECHANCAL GAS VALVE REQUIREMENlS An Ansul or Ansul approved mechanical gas shut-off valve system can be attached to the R-102 system. The system works both mechanically and pneumatically by use of an air cylinder located inside the regulated release assembly. Upon actuation of the fire suppression system, a pneumatically-operated air cylinder assem- bly will mechanically close the gas shut-off vaMl. The totalleng1h of the cable for each mechanical gas valve must not exceed 150 ft. (46 m). The maximum number of pulley elbows that may be used is 20 for each valve. One pulley tee (Part No. 427929) is allowed per system. The maximum leng1h of cable from the AUTOMAN to a gas valve is 150 ft. (45.7 m) with a maximum of 20 pulley elbows used per side of the tee. As the tee is located farther from the NJTOMAN, the 150 ft. (45.7 m) maximum must be observed but as pulley elbows are placed between the AUTOMAN and the tee, they must be deduct- ed from the available pulley elbows (20) allowed on each side. Example: If 10 pulley elbows are placed between the AUTOMAN and the pulley tee, the maximum available puley elbows left for ~ use on each side of the tee is 10 per side. See Figure 94 for three different examples. Parts that may be used for installation of a Mechanical Gas Shut- off Valve are: Description Gas Valve/Actuator 3/4 in. Assembly (Ansul)* Gas Valve/Actuator 1 in. Assembly (Ansul)* Gas Valve/Actuator 1 1/4 in. Assembly (Ansul)* Gas Valve/Actuator 1 1/2 in. Assembly (Ansul)* Gas Valve/Actuator 2 in. Assembly (Ansul)* Gas Valve/Actuator 2 1/2 in. Assembly (ASCO)* Gas Valve/Actuator 3 in. Assembly (ASCO)* Pulley Ellow Pulley Elbow Pulley Tee 1/16" Stainless Steel Cable 50 ft. (15 m) or 500 ft. (152 m) roll Oval Press-To-Crimp Sleeve Stop Sleeve (2) . Assembly includes parts listed below: Air Cylinder Assembly Air Cylinder Tubing Assembly Copper Tubing, 1/8 in. Male Elbow Male Connector Machine Screw (2) Hex Nut (2) Lockwasher (2) Visual Inspection Seal (2) Ew:1.l& 55598 55601 55604 55607 55610 25937 25938 423250 415670 427929 15821 or 79653 4596 26317 15733 15521 15529 15525 15523 15522 15421 15527 4141 197