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A I B I C I D I E I F ( G I H I I I J
<br />SECTION 11 13 13 - LOADING DOCK BUMPERS SECTION 11 13 19 - STATIONARY LOADING DOCK EQUIPMENT
<br />1
<br />PART 1 -GENERAL
<br />PART 1 -GENERAL
<br />E.
<br />Platform: Not less than 3/8- (9.5-)inch- (mm-) thick, nonskid steel plate.
<br />c. Poweramp.
<br />3.6 ADJUSTING
<br />1.1
<br />SUMMARY
<br />1.1
<br />SUMMARY
<br />1. Platform Width: As indicated on Drawings.
<br />d. Rite -Hite Corporation.
<br />A. Adjust loading dock equipment to function smoothly and safely and lubricate as
<br />A.
<br />Section includes loading dock bumpers.
<br />A.
<br />Section Includes:
<br />2. Platform Length: As indicated on Drawings.
<br />e. Serco; An Entrematic brand.
<br />recommended by manufacturer.
<br />1. Recessed loading dock levelers.
<br />3. Frame: Manufacturer's standard.
<br />B.
<br />Electrical Components, Devices, and Accessories: Listed and labeled as defined
<br />B. Test dock levelers for vertical travel and adjust to maintain operating range
<br />1.2
<br />ACTION SUBMITTALS
<br />in NFPA 70, by a qualified testing agency, and marked for intended location and
<br />indicated.
<br />2. Truck restraints.
<br />4. Toe Guards: Equip open sides of dock leveler over range indicated with steel
<br />application.
<br />A.
<br />Product Data: For each type of loading dock bumper.
<br />toe guards.
<br />C. After completing installation of exposed, factory -finished loading dock equipment,
<br />3. Light communication systems.
<br />C.
<br />Standard: Comply with MH 30.3.
<br />inspect exposed finishes and repair damaged finishes.
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<br />B.
<br />Shop Drawings: For dock bumpers. Include plans, elevations, sections, and
<br />a. Toe -Guard Range: Entire upper operating range.
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<br />attachment details.
<br />1.2
<br />DEFINITIONS
<br />D.
<br />Rated Capacity: Capable of supporting total gross load of 32,000 (14 515) lb.
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<br />F.
<br />Hinged Lip: Not less than 1- (25-)inch- (mm-) thick, nonskid steel plate.
<br />(kg) without permanent deflection or distortion.
<br />3.7 MAINTENANCE SERVICE
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<br />PART 2 -PRODUCTS
<br />A.
<br />Operating Range: Maximum amount of travel above and below the loading dock
<br />level.
<br />1. Hin e; Full -width, Iano- a hin a with hea wall hin a tube and rease
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<br />E.
<br />Operating Range: Capable of restraining rear -impact guards within a range from:
<br />A. Beginning at Substantial Completion, maintenance service shall include 12
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<br />fittings, with gussets on lip and ramp for support.
<br />months' full maintenance by skilled employees of loading dock equipment
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<br />2
<br />2.1
<br />LOADING DOCK BUMPERS
<br />B.
<br />Working Range: Recommended amount of travel above and below the loading
<br />1. Vertical Range: Minimum of 7 inches (178 mm) to maximum of 34 inches
<br />Installer. Include quarterly preventive maintenance, repair or replacement of worn
<br />-,
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<br />dock level for which loading and unloading operations can take place,
<br />2. Safety Barrier Lip: Designed to protect material -handling equipment from an
<br />(864 mm) above driveway.
<br />or defective components, lubrication, cleaning, and adjusting as required for
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<br />A.
<br />General: Surface -mounted bumpers; of type, size, and construction indicated;
<br />accidental fall from loading platform edge of the dock leveler when the
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<br />proper loading dock equipment operation at rated speed and capacity. Parts and
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<br />designed to absorb kinetic energy and minimize damage to loading dock
<br />leveler is not in use.
<br />2. Horizontal Range: Zero to 15 inches (381 mm) in front of dock bumpers.
<br />supplies shall be manufacturer's authorized replacement parts and supplies.
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<br />structure.
<br />1.3
<br />COORDINATION
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<br />G.
<br />Function: Dock levelers shall compensate for differences in height between truck
<br />F.
<br />Power Operating System: Manufacturer's standard electromechanical or
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<br />1. Manufacturers: Subject to compliance with requirements, available
<br />A.
<br />Coordinate size and location of loading dock equipment indicated to be attached
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<br />bed and loading platform.
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<br />hydraulic unit.
<br />3.8 DEMONSTRATION
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<br />manufacturers offering products that may be incorporated into the Work
<br />include, but are not limited to, the following:
<br />to or recessed into concrete or masonry, and furnish anchoring devices with
<br />templates, diagrams, and instructions for their installation
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<br />1. Vertical Travel: Operating range above platform level of sufficient height to
<br />1. Remote -Control Station: Single -button station of the constant -pressure type,
<br />A. Engage a factory -authorized service representative to train Owner's maintenance
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<br />enable lip to extend and clear truck bed before contact with the following
<br />enclosed in NEMA ICS 6, Type 12 box. Restraint is engaged by depressing
<br />personnel to adjust, operate, and maintain loading dock equipment.
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<br />a. Rite -Hite Corporation.
<br />B.
<br />Coordinate installation of cast -in -place items. Furnish setting drawings and
<br />minimum working range:
<br />and holding button; restraint is released by releasing button.
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<br />b. Serco; An Entrematic brand.
<br />templates.
<br />a. Above Adjoining Platform: 12 inches (305 mm).
<br />2. Interlock: Leveler does not operate while truck restraint is not engaged.
<br />END OF SECTION 11 13 19
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<br />C.
<br />Electrical System Roughing -in: Coordinate layout and installation of loading dock
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<br />2. Source Limitations: Obtain from single source from single manufacturer.
<br />equipment with connections to power supplies and interlocked equipment.
<br />b. Below Adjoining Platform: 12 inches (305 mm).
<br />G.
<br />Rear -Impact -Guard Sensor: Detects presence of rear -impact guard and
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<br />B.
<br />Laminated -Tread Loading Dock Bumper: Fabricated from multiple, uniformly thick
<br />2. Automatic Vertical Compensation: Floating travel of ramp with lip extended
<br />automatically returns to stored position if rear -impact guard is not engaged.
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<br />lies cut from fabric -reinforced rubber tires. Laminate lies under pressure on not
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<br />1.4
<br />ACTION SUBMITTALS
<br />and resting on truck bed shall compensate automatically for upward or
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<br />H.
<br />Caution Signs: Exterior, surface mounted; designed to inform both dock
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<br />less than two 3/4-inch- (19-mm-) diameter, steel supporting rods that are welded
<br />A.
<br />Product Data: For each type of product.
<br />downward movement of truck bed during loading and unloading.
<br />attendant and truck driver; with sign copy as follows. Provide one sign at each
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<br />at one end to 1/4-inch- (6-mm-) thick, structural -steel end angle and secured with
<br />truck -restraint location.
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<br />a nut and angle at the other end. Fabricate angles with predrilled anchor holes
<br />1. Include construction details, material descriptions, dimensions of individual
<br />3. Automatic Lateral Compensation: Tilting of ramp with lip extended and
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<br />and sized to provide not less than 1 inch (25 mm) of tread plies extending beyond
<br />components and profiles, and finishes for stationary loading dock equipment.
<br />resting on truck bed shall compensate automatically for canted truck beds of
<br />1. Sign Copy in Forward and Reverse Text: Manufacturers standard text
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<br />the face of closure angles.
<br />up to 4 inches (102 mm) over width of ramp.
<br />permitting truck movement with green light.
<br />2. Include rated capacities, operating characteristics, electrical characteristics,
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<br />1. Thickness: 6 inches (152 mm).
<br />and furnished specialties and accessories.
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<br />4. Lip Operation: Manufacturer's standard mechanism, which automatically
<br />2. Interior Sign Copy: Manufacturer's standard text permitting truck movement
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<br />extends and supports hinged lip on ramp edge with lip resting on truck bed
<br />with green light.
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<br />2. Vertical Style: 8 inches (203 mm) wide by 20 inches (508 mm) high.
<br />B.
<br />Shop Drawings: For stationary loading dock equipment.
<br />over dock leveler's working range, allows lip to yield under impact of
<br />I.
<br />Light Communication System: Red and green illuminated signal -light sets, with
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<br />incoming truck and automatically retracts lip when truck departs.
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<br />C.
<br />Steel -Face, Laminated -Tread Loading Dock Bumpers: Fabricated from multiple,
<br />1. Include plans, elevations, sections, and attachment details.
<br />lens approximately 4 inches (102 mm) in diameter, designed to indicate status to
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<br />uniformly thick plies cut from fabric -reinforced rubber tires and with 3/8-inch
<br />2. Include details of equipment assemblies. Indicate dimensions, weights,
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<br />9.5-mm steel of same size as rubber surface. laminate lies under
<br />( ) faceplateP P
<br />loads, required clearances, method of field assembly, components, and
<br />from ramp edge.
<br />located at interior of dock that includes illuminated lights indicating status of
<br />exterior signal lights. Provide signal -light set and control panel at each location
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<br />pressure on not less than two 3/4-inch- (19-mm-) diameter, steel supporting rods
<br />location and size of anchors and each field connection.
<br />5. Automatic Ramp Return: Automatic return of unloaded ramp, from raised or
<br />indicated for light communication system. Enclose exterior signal -light sets in
<br />that are welded at one end to 1/4-inch- (6-mm-) thick, structural -steel end angle
<br />3. Include diagrams for power, signal, and control wiring.
<br />lowered positions to stored position, level with platform, as truck departs.
<br />steel or plastic housing with sunshade.
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<br />and secured with a nut and angle at the other end. Fabricate angles with
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<br />predrilled anchor holes and sized to provide not less than 1 inch (25 mm) of tread
<br />H.
<br />Hydraulic Operating System: Electric control from a remote -control station; fully
<br />1. Automatic Operation: System is activated automatically when device
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<br />extending beyond the face of closure angles. Weld faceplate to two steel
<br />1.5
<br />CLOSEOUT SUBMITTALS
<br />hydraulic operation. Electric -powered hydraulic raising and hydraulic lowering of
<br />engages rear -impact guard. Provide on -off switch located on truck -restraint
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<br />support brackets, which shall extend back to and engage 3/4-inch- (19-mm-)
<br />ramp. Equip leveler with a packaged unit including a unitized, totally enclosed,
<br />control panel.
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<br />diameter support rods in elongated holes, allowing steel face to float on impact.
<br />A.
<br />Operation and Maintenance Data: For stationary loading dock equipment to
<br />nonventilated electric motor, pump, manifold reservoir, and valve assembly of
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<br />include in operation and maintenance manuals.
<br />proper size, type, and operation for capacity of leveler indicated. Include means
<br />2. Mounting: Wall.
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<br />1. Thickness: 6 inches (152 mm).
<br />for lowering ramp below platform level with lip retracted behind dock bumpers.
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<br />Alarm: Audible and visual system indicating that rear -impact guard is not
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<br />2. Vertical Style: 8 inches (203 mm) wide by 20 inches (508 mm) high.
<br />1.6
<br />QUALITY ASSURANCE
<br />Provide a hydraulic velocity fuse connected to main hydraulic cylinder to limit
<br />loaded ramp's free fall to not more than 3 inches (76 mm).
<br />engaged, with manual reset.
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<br />D.
<br />Anchorage Devices: Galvanized -steel anchor bolts, nuts, washers, bolts, sleeves,
<br />A.
<br />Installer Qualifications: An authorized representative who is trained and approved
<br />by manufacturer.
<br />1. Remote -Control Station with Emergency Stop: Weatherproof multibutton
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<br />K.
<br />Materials:
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<br />cast -in -place plates, and other anchorage devices as required to fasten bumpers
<br />control station with an UP button of the constant -pressure type and an
<br />1. Steel Plates, Shapes, and Bars: ASTM A36/A36M.
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<br />securely in place and to suit installation type indicated. Hot -dip galvanized
<br />1. Maintenance Proximity: Not more than two hours' normal travel time from
<br />emergency STOP button of the momentary -contact type, enclosed in
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<br />according to ASTM Al53/A153M or ASTM F23291F2329M.
<br />Installer's place of business to Project site.
<br />NEMA ICS 6, Type 4 box. Ramp raises by depressing and holding UP
<br />2. Steel Tubing: ASTM A500/A500M, cold formed.
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<br />Materials: ASTM A361A36M for steel plates, shapes, and bars. Hot -dip galvanize
<br />1.7
<br />FIELD CONDITIONS
<br />button; ramp lowers at a controlled rate by releasing UP button. Ramp
<br />movement stops, regardless of position of ramp or lip, by depressing STOP
<br />3. Welding Rods and Bare Electrodes: Select according to AWS specifications
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<br />according to ASTM Al23/A123M.
<br />button. Normal operation resumes by engaging a manual reset button or by
<br />for metal alloy welded.
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<br />A.
<br />Field Measurements: Verify actual dimensions of construction contiguous with
<br />pulling out STOP button.
<br />L.
<br />Truck -Restraint Finish: Manufacturer's standard electrodeposited zinc coating.
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<br />PART
<br />3 -EXECUTION
<br />stationary loading dock equipment, including recessed pit dimensions, slopes of
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<br />driveways and heights of loading docks, by field measurements before
<br />2. Independent Lip Operation: Electric -powered hydraulic raising and hydraulic
<br />M.
<br />Accessories: Interlock to dock leveler.
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<br />3.1
<br />EXAMINATION
<br />fabrication.
<br />lowering of lip, controlled independent of raising and lowering of ramp.
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<br />Construction: Fabricate dock -leveler frame, platform supports, and lip supports
<br />2.3
<br />FINISH REQUIREMENTS
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<br />A.
<br />Examine areas and conditions, with Installer present, for compliance with
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<br />requirements for installation tolerances and other conditions affecting
<br />Fabricate entire assembly to withstand deformation during both operating and
<br />A.
<br />Finish loading dock equipment after assembly and testing.
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<br />performance of the Work.
<br />A.
<br />Manufacturer's Special Warranty: Manufacturer agrees to repair or replace dock
<br />stored phases of service. Chamfer lip edge to minimize obstructing wheels of
<br />B.
<br />Baked -on Factory Finish: Clean, pretreat, and apply manufacturer's standard
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<br />B.
<br />Proceed with installation only after unsatisfactory conditions have been corrected.
<br />levelers that fail in materials or workmanship within specified warranty period.
<br />material -handling vehicles.
<br />two -coat, baked -on finish consisting of prime coat and thermosetting topcoat.
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<br />1. Failures include, but are not limited to, the following:
<br />1. Cross -Traffic Support: Manufacturers standard method of supporting ramp
<br />1. Color: Manufacturer's standard.
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<br />3.2
<br />INSTALLATION, GENERAL
<br />a. Structural failures including cracked or broken structural support
<br />at platform level in stored position with lip retracted. Provide a means to
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<br />A.
<br />Loading Dock Bumpers: Attach loading dock bumpers to face of loading dock in a
<br />members, load -bearing welds, and front and rear hinges.
<br />release supports to allow ramp to descend below platform level.
<br />2. Toe Guards: Paint to comply with ANSI Z535.1.
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<br />manner that complies with requirements indicated for spacing, arrangement, and
<br />b. Faulty operation of operators, control system, or hardware.
<br />2. Maintenance Strut: Integral strut to positively support ramp in up position
<br />PART
<br />3- EXECUTION
<br />position relative to top of platform and anchorage.
<br />during maintenance of dock leveler.
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<br />c. Deck plate failures including cracked plate or permanent deformation in
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<br />1. Welded Attachment: Plug -weld anchor holes in contact with steel inserts and
<br />excess of 1!4 inch (6 mm) between deck supports.
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<br />Materials:
<br />3.1
<br />EXAMINATION
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<br />fillet weld at other locations.
<br />d. Hydraulic system failures including failure of hydraulic seals and
<br />1. Steel Plates, Shapes, and Bars: ASTM A36/A36M.
<br />A.
<br />Examine areas and conditions, with Installer present, for compliance with
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<br />2. Bolted Attachment: Attach dock bumpers to preset anchor bolts embedded in
<br />cylinders.
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<br />2. Steel Tubing: ASTM A500/A500M, cold formed.
<br />requirements for installation tolerances and other conditions affecting
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<br />concrete or to cast -in -place inserts or threaded studs welded to
<br />performance of the Work.
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<br />embedded -steel plates or angles. If preset anchor bolts, cast -in -place inserts,
<br />2. Warranty Period for Structural Assembly: 10 years from date of Substantial
<br />3. Welding Rods and Bare Electrodes: Select according to AWS specifications
<br />=
<br />or threaded studs welded to embedded -steel plates or angles are not
<br />Completion.
<br />for metal alloy welded.
<br />B.
<br />Examine roughing -in for electrical systems for loading dock equipment to verify
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<br />provided, attach dock bumpers by drilling and anchoring with expansion
<br />actual locations of connections before equipment installation.
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<br />anchors and bolts.
<br />3. Warranty Period for Hydraulic System: Five years from date of Substantial
<br />K.
<br />Dock -Leveler Finish: Manufacturer's standard prime -paint or baked -on factory
<br />Completion.
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<br />finish.
<br />C.
<br />Examine walls and floors of its for suitable conditions where recessed loading
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<br />3.3
<br />ADJUSTING
<br />dock equipment is to be installed. Pits shall be plumb and square and properly
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<br />4. Warranty shall be for unlimited usage of leveler for the specified rated
<br />1. Toe Guards: Baked -on factory finish.
<br />sloped for drainage from back to front of loading dock.
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<br />A.
<br />After completing installation of exposed, factory -finished dock bumpers, inspect
<br />capacity over the term of the warranty.
<br />L.
<br />Accessories:
<br />D.
<br />Proceed with installation only after unsatisfactory conditions have been corrected.
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<br />exposed and repair damaged finishes.
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<br />PART
<br />2 -PRODUCTS
<br />1. Curb Angles: 3-by-3-by-1/4-inch (76-by-76-by-6-mm) galvanized -steel curb
<br />2 -
<br />END OF SECTION 11 13 13
<br />angles for edge of recessed leveler pit, with 1/2-inch- (13-mm-) diameter by
<br />3.2
<br />PREPARATION
<br />F- 0
<br />2.1
<br />RECESSED LOADING DOCK LEVELERS
<br />6-inch- (152-mm-) long concrete anchors welded to angle at 6 inches (152
<br />A.
<br />Set curb angles in concrete edges of dock -leveler recessed pits with tops flush
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<br />A.
<br />General: Recessed, hinged -lip -type dock levelers designed for permanent
<br />mm) O.C.
<br />with loading platform. Fit exposed connections together to form hairline joints.
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<br />installation in concrete pits preformed in the edge of loading platform; of type,
<br />2. Self -Forming Pan: Manufacturer's standard prefabricated, self -forming steel
<br />B.
<br />Set curb angles in concrete edges of truck -leveler recessed pits with tops flush
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<br />function, operation, capacity, size, and construction indicated; and complete with
<br />form system for poured -in -place construction of concrete pit.
<br />with driveway. Fit exposed connections together to form hairline joints.
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<br />controls, safety devices, and accessories required.
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<br />3. Side and rear weatherseals.
<br />C.
<br />Place self -forming pan system for recessed dock levelers in proper relation to
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<br />1. Manufacturers: Subject to compliance with requirements, available
<br />loading platform before pouring concrete.
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<br />manufacturers offering products that may be incorporated into the Worts
<br />4. Foam insulation under dock -leveler platform.
<br />Zinclude,
<br />but are not limited to, the following:
<br />5. Abrasive skid -resistant surface.
<br />D.
<br />Clean recessed pits of debris.
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<br />a. Blue Giant Equipment Corporation.
<br />3.3
<br />INSTALLATION, GENERAL
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<br />b. Pentalift Equipment Corporation.
<br />2.2
<br />TRUCK RESTRAINTS
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<br />A.
<br />General: Manufacturer's standard device designed to engage truck's rear -impact
<br />A.
<br />Install loading dock equipment as required for a complete installation.
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<br />c. Poweramp.
<br />guard and hold truck at loading dock. Restraint shall consist of an iron or steel
<br />1. Rough -in electrical connections.
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<br />d. Rite -Hite Corporation,
<br />restraining arm that raises until contacting rear -impact guard. Arm shall move
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<br />vertically, automatically adjusting to varying height of truck due to loading and
<br />3.4
<br />INSTALLATION OF RECESSED LOADING DOCK LEVELERS
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<br />e. Serco; An Entrematic brand.
<br />unloading operations,
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<br />B.
<br />Electrical Components, Devices, and Accessories: Listed and labeled as defined
<br />1. Manufacturers: Subject to compliance with requirements, available
<br />A.
<br />Attach dock levelers securely to loading dock platform, flush with adjacent loading
<br />�
<br />in NFPA 70, by a qualified testing agency, and marked for intended location and
<br />manufacturers offering products that may be incorporated into the Work
<br />dock surfaces and square to recessed pit.
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<br />application.
<br />include, but are not limited, to, the following:
<br />3.5
<br />INSTALLATION OF TRUCK RESTRAINTS
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<br />C.
<br />Standard: Comply with MH 30.1.
<br />a. Blue Giant Equipment Corporation.
<br />A.
<br />Attach truck in for
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<br />restraints a manner that complies with requirements
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<br />D.
<br />Rated Capacity: Capable of supporting total gross load of 50,000 (20 412) lb.
<br />b. Pentalift Equipment Corporation.
<br />arrangement and height required for device to engage vehicle rear -impact
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<br />(kg) without permanent deflection or distortion.
<br />guard. Interconnect control panel and signals with dock leveler.
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<br />ISSUE FOR CONSTRUCTION
<br />07/15/22
<br />JWT
<br />JWT
<br />JWT
<br />TC
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<br />0
<br />ISSUE FOR PERMIT
<br />06/24/22
<br />JWT
<br />JWT
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<br />REV
<br />REVISION DESCRIPTION
<br />DATE
<br />DRWN
<br />DSGN
<br />CHKD
<br />QC
<br />APPD
<br />REF. DWG. NO
<br />REFERENCE DRAWING TITLE
<br />OF FLOW41
<br />S A V
<br />AR 98488
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<br />V11 VIT
<br />MERRICK*
<br />❑,of
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<br />CLIENT PROJECT NO.:
<br />MERRICK PROJECT NO.: 30216004911
<br />SCALE:
<br />AS NOTED 1
<br />TITLE:
<br />WT-BTB ZEPHYRHILLS EXPANSION
<br />ARCHITECTURAL
<br />SPECIFICATIONS
<br />REVISION: DRAWING NO.: SHEET NO.:
<br />1 A004 -- OF --
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