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I REFRIGERATION SPECIFICATIONS: GENERAL 1.1 DEFINITION OF TERMS 1.1.1 "CONTRACTOR' SHALL MEAN THE REFRIGERATION INSTALLATION CONTRACTOR. 1.1.2 'OWNER" IS PUBUX SUPER MARKETS, INC. 1.1.3 "MANUFACTURER" SHALL MEAN THE COMPANY OR COMPANIES WHICH WILL SUPPLY VARIOUS EQUIPMENT SUCH AS MECHANICAL CENTERS, CASES, WEATHERPACS, COILS, CONDENSERS, ETC. 1.1.4 'REFRIGERATION INSTALLATION" SHALL MEAN THE NECESSARY LABOR AND ALL PARTS AND ACCESSORIES NECESSARY TO COMPLETE THE WORK OUTLINED IN THIS SPECIFICATION. 1.2 SCOPE OF WORK 1.2.1 THE SPECIFICATIONS ARE INTENDED TO COVER THE INSTALLATION OF MECHANICAL CENTERS, CONDENSERS, COILS, CASES, CONDENSING UNITS AND ALL OTHER FITTINGS, DEVICES AND ACCESSORIES REQUIRED TO COMPLETE THE REFRIGERATION SYSTEMS AS SHOWN OR CALLED FOR ON THE REFRIGERATION PLANS AND SCHEDULES. 1.2.2 THE CONTRACTOR SHALL ALSO BE RESPONSIBLE FOR THE COMPLETE PIPING INSTALLATION OF ALL SPLIT A/C SYSTEMS. 1.2.3 THE OMISSION FROM THESE SPECIFICATIONS OR FROM THE REFRIGERATION PLANS AND SCHEDULES OF EXPRESS REFERENCE TO ANY PARTS NECESSARY FOR THE COMPLETE INSTALLATIONS IS NOT TO BE CONSTRUED AS RELEASING THE CONTRACTOR FROM THE RESPONSIBILITY FOR FURNISHING SUCH PARTS. 1.2.4 FOR DETAILS OF INSTALLATION REFER TO THE REFRIGERATION PLAN, REFRIGERATION SCHEDULE, EQUIPMENT/FLOOR PLAN, PLUMBING PLAN, ELECTRICAL PLAN, AIR CONDITIONING PLAN, MANUFACTURER'S INSTALLATION INSTRUCTIONS AND TO APPLICABLE CODES AND ORDINANCES. 1.3 FEES, PERMITS, LICENSES AND INSURANCE 1.3.1 ALL NECESSARY PERMITS AND LICENSES INCIDENT TO THE WORK AND REQUIRED BY LOCAL ORDINANCE SHALL BE SECURED AND PAID FOR BY THE CONTRACTOR. ALL EQUIPMENT SHALL BE INSTALLED IN STRICT COMPLIANCE WITH ALL LOCAL BUILDING CODES AND ORDINANCES. 1.4 THE FOLLOWING ITEMS WILL BE FURNISHED BY OWNER AND SET IN PLACE, INSTALLED AND CONNECTED BY THE CONTRACTOR (EXCEPT FOR ELECTRICAL CONNECTIONS WHICH SHALL BE MADE BY THE ELECTRICAL CONTRACTOR ON THE JOB). THESE ITEMS MAY BE DESIGNATED OFCI (OWNER FURNISHED, CONTRACTOR INSTALLED) WHEN REFERENCED IN THE DOCUMENTS: PRE -MANUFACTURED MECHANICAL CENTERS REFRIGERATED DISPLAY CASES SELF-CONTAINED REFRIGERATED EQUIPMENT (CASES & ICE MACHINES) EVAPORATOR COILS REMOTE CONDENSERS MEAT CUTTING ROOM AND SEAFOOD PREP CEILINGS IN REMODELS 1.5 ALL WALK-IN COOLERS, FREEZERS AND SHELVING WILL BE FURNISHED, SET IN PLACE AND INSTALLED BY OWNER AND CONNECTED BY CONTRACTOR (EXCEPT FOR ELECTRICAL CONNECTIONS WHICH WILL BE MADE BY THE ELECTRICAL CONTRACTOR). 1.6 THE REFRIGERATION SYSTEM SHALL BE INSTALLED BY THE CONTRACTOR AS PER THE "R" SHEETS. THESE PLANS ARE USED AS A REFERENCE GUIDE AND ANY DEVIATIONS TO IMPROVE A SITUATION SHALL BE BY WRITTEN OR VERBAL APPROVAL FROM THE PUBLD(REFRIGERATKON COORDINATOR OR REFRIGERATION SUPERVISOR BEFORE IMPLEMENTATION OF THE CHANGE. 1.7 MATERIAL APPROVAL 1.7.1 THE CONTRACTOR SHALL PROVIDE PRODUCT SPECIFICATIONS FOR MATERIALS THAT ARE DIFFERENT FROM THE PUBLIX APPROVED MATERIALS. SPECIFICATIONS SHALL BE SUBMITTED TO THE PUBLIX REFRIGERATION COORDINATOR OR DESIGN DEPARTMENT FOR APPROVAL 1.8 QUALITY ASSURANCE 1.8.1 SHALL COMPLY WITH ASHRAE 15 "SAFETY CODE FOR REFRIGERATION SYSTEMS" THE INTERNATIONAL MECHANICAL CODE AND FLORIDA MECHANICAL CODE CHAPTERS ON REFRIGERATION, AND ASME B 31.S "REFRIGERATION PIPING AND HEAT TRANSFER COMPONENTS" 1.9 SCHEDULING 1.9.1 THE CONTRACTOR SHALL ATTEND ALL COORDINATION MEETINGS WITH THE GENERAL CONTRACTOR OF THE JOB. 1.9.2 THE GENERAL CONTRACTOR WILL SET THE PROJECT TIMELINE AND THE CONTRACTOR SHALL FOLLOW AND COORDINATE THE REFRIGERATION INSTALL WITH THE GENERAL CONTRACTOR TO ENSURE THE JOB IS COMPLETED ON TIME. 1.9.3 CONTRACTOR SHALL ADHERE TO ALL RULES AND SCHEDULING OF THE GENERAL CONTRACTOR. IF ANY CONFLICTS, INTERFERENCE OR DISCREPANCIES CAME TO THE ATTENTION OF THE CONTRACTOR, HE SHALL NOTIFY THE DIVISIONAL FACILITY SERVICE REFRIGERATION COORDINATOR IMMEDIATELY BEFORE PROCEEDING ANY FURTHER WITH THE INSTALLATION. 13A REFRIGERATION INSTALLING TEAM AND PUBUX REFRIGERATION COORDINATORS SHALL HAVE A PRE -JOB MEETING WHICH SHALL INCLUDE THE FOLLOWING AGENDA ITEMS: REVIEW PLANS AND SPECIFICATIONS COORDINATE INSTALL SCHEDULE WITH THE GENERAL PROJECT JOB SITE SAFETY QUALITY OF THE INSTALLATION ROOF AWARENESS FLOOR CARE EQUIPMENT CARE COMMON OMISSIONS PUNCH LIST PROCESS EVACUATION AND START-UP PROCESS VARIOUS INSTALLATION METHODS QUESTION AND ANSWERS 1.10 DELIVERY, STORAGE AND HANDLING 1.10.1 THE CONTRACTOR: SHALL ACCEPT DELIVERY AND UNLOAD ALL OWNER FURNISHED CONTRACTOR INSTALLED EQUIPMENT AND MATERIAL SHALL INSPECT EQUIPMENT AND REPORT ALL SHORTAGES OF PARTS UPON DELIVERY IN WRITING AND SUBMIT TO THE PUBLIX FACILITY SERVICE REFRIGERATION COORDINATOR. SHALL REPORT ALL DAMAGED EQUIPMENT RECEIVED FROM MANUFACTURER IN WRITING AND SUBMIT TO THE FACILITY SERVICE REFRIGERATION COORDINATOR. FAILURE TO FOLLOW THIS PROCESS MAY RESULT IN THE DAMAGE BEING THE CONTRACTOR'S RESPONSIBILITY. SHALL MANAGE ALL PARTS THAT BELONG TO THE RELATED REFRIGERATION EQUIPMENT THROUGHOUT THE LIFE OF THE INSTALLATION OF THE JOB. SHALL PROVIDE ONSITE SECURED STORAGE SUCH AS LOCKING TRAILER FOR TOOLS, EQUIPMENT AND MATERIALS NEEDED TO INSTALL THE REFRIGERATION EQUIPMENT. THE GENERAL CONTRACTOR WILL BE RESPONSIBLE FOR THE JOBSITE SECURITY. COPPER TUBING AND FITTINGS SHALL BE SHIPPED AND HANDLED TO PROTECT AGAINST DAMAGE. ON THE JOB SITE IT SHALL BE PROTECTED AGAINST DAMAGE, MOISTURE, AND DIRT. 1.11 PROJECT/SITE CONDITIONS 1.11.1 THE CONTRACTOR SHALL INSTALL ALL REFRIGERATED EQUIPMENT IN STRICT COMPLIANCE WITH THE LOCAL BUILDING CODES AND ORDINANCES. 1.12 WARRANTY 1.12.1 THE CONTRACTOR: SHALL CHARGE REFRIGERATION RACKS TO A LEVEL OF 10%AT FULL OPERATION BEFORE WARRANTY WILL BEGIN. SEE 3.9.1 FOR CHARGING INSTRUCTIONS. SHALL REPLACE ALL REFRIGERANT LOST IN THE FIRST FULL YEAR OF THE WARRANTY. SHALL PROVIDE EMERGENCY SERVICE AND MAINTENANCE AS DEFINED BY THE PUBUX SERVICE AGREEMENT DURING THE WARRANTY PERIOD. SHALL WARRANTY THE INSTALLATION FROM THE DATE THE STORE OPENS FOR BUSINESS, FOR ONE FULL CALENDAR YEAR. SHALL NOT REPAIR OR REPLACE ANY EQUIPMENT THAT S RECEIVED DAMAGED FROM THE MANUFACTURER WITHOUT THE MANUFACTURERS' REPRESENTATIVES' APPROVAL 1.12.2 THERE SHALL BE A WARRANTY WALK THROUGH WHICH WILL INCLUDE THE CONTRACTOR, MANUFACTURER'S REPRESENTATIVE AND A PUBUX REFRIGERATION COORDINATOR, 15 DAYS SUBSEQUENT TO THE WARRENTY EXPIRING. 1.12.3 WARRANTY SHALL NOT EXPIRE UNTIL ALL ITEMS ON WARRANTY WALK THRU ARE COMPLETED. 2 PRODUCTS 2.1 PIPING AND FITTINGS 2.1.1 FOR NON R744 (CO2) REFRIGERATION SYSTEMS, SPLIT SYSTEM DX AIR CONDITIONING, AND DX HEAT RECLAIM PIPING, THE PIPING SHAH BE SEAMLESS DRAWN COPPER TUBE, ASTM B280 TYPE ACR, MANUFACTURED IN THE USA. FOR R744 (CO2) REFRIGERATION SYSTEMS, PIPING (INCLUDING FITTINGS) FOR REFRIGERATED FIXTURES SHALL BE MUELLER INDUDSTRIES TYPE l (NO SUBSTITUTIONS ARE PERMITTED WITHOUT WRITTEN APPROVAL FROM HILLPHOENIX) WITH A MAXIMUM SIZE OF 2-1/8'. 2.1.2 SECONDARY CHILLED GLYCOL AND HYDRONIC HEATING SYSTEM PIPING SHALL BE SEAMLESS DRAWN COPPER TUBE, ASTM B280 TYPE ACR, MANUFACTURED IN THE USA. 2.1.3 APPROVED MANUFACTURERS: MUELLER INDUSTRIES CERRO FLOW PRODUCTS FITTINGS SHALL BE WROUGHT COPPER, ASTM 816.22, MANUFACTURED IN THE USA. 2.1.5 COPPER AND COPPER ALLOY PRESS FITTINGS ARE APPROVED FOR SECONDARY CHILLED GLYCOL PIPING SYSTEMS. FITTINGS SHALL CONFORM TO MATERIAL REQUIREMENTS OF ASME B16.18 OR ASME 816.22 AND PERFORMANCE CRITERIA OF IAPMO PS 117. SEALING ELEMENTS FOR PRESS FITTINGS SHALL BE EPDM. SEALING ELEMENTS SHALL BE FACTORY INSTALLED BY FITTING MANUFACTURER. 2.1.6 APPROVED MANUFACTURERS FOR PRESS FITTINGS: VIEGA 2.1.7 T-DRILL PULLED FITTINGS ARE APPROVED. 2.2 BRAZING AND SOLDERING ALLOYS 2.2.1 BRAZED COPPER JOINTS SHALL BE BRAZED WITH AN ALLOY NOT LESS THAN 15% SILVER CONTENT. ALLOYS SHALL MEET ANSI/AWS ASA (DX PIPING) 2.2.2 COPPER JOINTS BRAZED TO BRASS OR STEEL SHALL BE MADE WITH A BRAZING ALLOY WITH A MINIMUM SILVER CONTENT OF 45%. (DX PIPING) 2.2.3 SOLDERED COPPER JOINTS SHALL BE WITH AN ALLOY NOT LESS THAN 5% SILVER CONTENT. SOLDERED FILLER METALS SHALL BE ASTM B 32, LEAD FREE ALLOYS. PROVIDE WATER SOLUABLE FLUX MEETING ASTM B 813. (SECONDARY CHILLED GLYCOL PIPING) 2.2A THE FOLLOWING MANUFACTURERS ARE APPROVED: SIL-FOS SILVALOY (WOLVERINE JOINING TECHNOLOGIES) HARRIS PRODUCTS GROUP 2.3 PRESS FITTINGS FOR SECONDARY CHILLED GLYCOL PIPING 1.3.1 JOINTS SHALL BE PRESSED USING ONLY THE FITTINGS AND TOOLS OF THE APPROVED MANUFACTURER. 2A VALVES 2.4.1 SUPERIOR VALVES ARE THE APPROVED BRAND FOR ALL REFRIGERATION VALVES USED DURING NEW CONSTRUCTION, REMODELS AND/OR RETROFITS. 2.4.2 APPROVED ALTERNATE MANUFACTURERS: HENRY VALVES. MUELLER SPORLAN 2.5 REFRIGERATION PIPE INSULATION SHALL BE AS FOLLOWS: 2.5.1 INSULATION SHALL BE A FLEXIBLE, CLOSED CELL ELASTOMERIC PIPE INSULATION: FORMALDEHYDE FREE, LOW VOC'S, FIBER FREE, DUST FREE AND RESISTS MOLD AND MILDEW. THE INSULATION SHALL CONFORM TO ASTM C 534 GRADE 1, TYPE 1.15/50 FLAME SPREAD & SMOKE DEVELOPED INDEX. 2.5.2 APPROVED MANUFACTURERS: ARMACELL - AP ARMAFLEX W - BASIS OF DESIGN AEROCELL- K-FLEX - INSUL-TUBE 2.5.3 REFRIGERATION PIPING INSULATION THICKNESS REQUIREMENTS: LOW TEMPERATURE (LT) SUCTION LINES USE 11/2" SUB COOLED LIQUID LINES USE 1' MEDIUM TEMPERATURE (MT) SUCTION LINES USE 11/2" HIGH TEMPERATURE (A/C) SUCTION LINES USE 11/1' REFRIGERANT HEAT RECLAIM LINES USE i' 2.5.4 ALL EVAPORATOR DRAINS SHALL BE INSULATED WITH 1/2" THICK INSULATION FROM COIL TO DRAIN 2.5.5 INSULATION EXPOSED TO SALES AREA FOR PIPING TO ISLAND CASES SHALL NOT HAVE DUCT TAPE. ALL JOINTS TO BE GLUED USING THE MANUFACTURERS ADHESIVE. ADHESIVE EQUAL TO ARMAFLEX 520. 2.5.6 INSULATION EXPOSED TO OUTDOOR CONDITIONS SHALL BE WRAPPED WITH ARMATUFF PLUS II PIPE COVERING LAMINATE BY ARMACELL ALTERNATE M LAMINATE WRAP: K-FLEX CLAD AL TUBE. 2.5.7 REINSULATION OF PIPING IN REMODELS SHALL MATCH THE THICNESS OF THE EXISTING PIPING INSULATION. 2.6 SECONDARY CHILLED GLYCOL PIPE INSULATION SHALL BE AS FOLLOWS: 2.6.1 INSULATION SHALL BE RIGID CLOSED -CELL CELLULAR GLASS PIPE INSULATION: INORGANIC, CFC AND HCFC FREE, INCOMBUSTIBLE, MOISTURE AND VERMIN RESISTANT. THE INSULATION SHALL CONFORM TO ASTM C-552. 2.6.2 THE FOLLOWING ARE APPROVED MANUFACTURERS: PITTSBURG CORNING - FOAMGLAS 2.6.3 MEDIUM TEMPERATURE SECONDARY CHILLED GLYCOL REFRIGERATION SUPPLY AND RETURN LINE INSULATION THICKNESS REQUIREMENTS: FOR PIPE SIZES 3/4"-1-1/2' USE 11/2" FOR PIPE SIZES 21-6' USE 2" 2.6A INSULATION SHALL BE PROTECTED BY A FIELD APPLIED JACKET & VAPOR BARRIER. 2.7 ALL REFRIGERATED DISPLAY CASES AND CONDENSING UNITS SHALL BE OWNER FURNISHED, CONTRACTOR INSTALLED. 2.8 ALL BAKERY DISPLAY CASES SHALL BE OWNER FURNISHED, CONTRACTOR INSTALLED, 2.9 ALL WALK-IN COOLERS, FREEZERS AND REFRIGERATED PREP ROOMS SHALL BE OWNER FURNISHED, OWNER INSTALLED ON NEW STORES AND OWNER FURNISHED, CONTRACTOR INSTALLED ON REMODELS. 2.10 ALL EVAPORATORS AND CONDENSERS SHALL BE OWNER FURNISHED, CONTRACTOR INSTALLED. 2.11 REFRIGERANT & SECONDARY CHILLED GLYCOL 2.11.1 REFRIGERANT, OIL, PROPYLENE GLYCOL, AND DISTILLED WATER SHALL BE PER THE REFRIGERATION LEGENDS AND MANUFACTURED IN THE USA. DEILIVERED TO THE SITE AND STORED IN SEALED CONTAINERS. AS STANDARD, PROPYLENE GLYCOL SHALL INCLUDE A BLUE DYE. 2.11.2 PUBUX SHALL PROVIDE ALL REFRIGERANT AND PROPYLENE GLYCOL NECESSARY FOR A COMPLETE REFRIGERATION INSTALLATION IN NEW STORES AND REMODELS WITH NEW REFRIGERATION RACKS. 2.11.3 PUBIXD( SHALL PROVIDE ALL REFRIGERANT AND GLYCOL NECESSARY FOR A COMPLETE A/C SPLIT INSTALLATION IN NEW STORES AND REMODELS. 2.11.4 REFRIGERATION CONTRACTOR SHALL PROVIDE ALL REFRIGERANT NECESSARY FOR A COMPLETE INSTALLATION IN REMODELS WHEN EXISTING EQUIPMENT IS REUSED. 2.12 MATERIALS FURNISHED BY THE REFRIGERATION CONTRACTOR REFRIGERATION GRADE COPPER PIPE FOR ALL PIPE RUNS (TYPE ACR UNLESS OTHERWISE NOTED) POLYPROPYLENE PIPE SADDLES - WHITE - INSUGUARD OR COOPER B-UNE - SNAP'N SHEILD PIPE INSULATION INCLUDING GLUES COPPER FITTINGS (LONG RADIUS TYPE) PIPE HANGERS - (11/2" 14 GA UNISTRUT,11/2" SUPERSTRUT) GALVANIZED 3/8" THREADED RODS FOR PIPE HANGERS ALL VALVES THAT ARE NOT INCLUDED IN THE MANUFACTURED EQUIPMENT (EXAMPLE RECLAIM VALVES) PVC PIPE FOR CASE DRAIN CONNECTIONS, FITTINGS AND GLUE 1/16- THICK VINYL TILE CUT 3"X3" FOR SHIMS UNDER CASE HARDWARE WELDING SUPPLIES DRIP PANS CAULK NITROGEN DRAIN MATERIAL ALL OTHER MATERIALS TO COMPLETE THE INSTALLATION CONTROL PARTS FOR WALK-INS TO INCLUDE ALL TEMPERATURE SENSORS: RETURN AIR (BOX TEMP) DEFROST TERMINATION, AND PREP AREA WALL MOUNT SENSORS INCLUDING ALL ACCESSORIES TO COMPLETE THE INSTALLATION 3 EXECUTION 3.1 PROTECTION OF ROOF 3.1.1 CONTRACTOR SHALL PROTECT THE ROOF FROM DAMAGE, PUNCTURES, CUTTING, BURNING, AND OIL SPILLS BY PLACING A 2" THICK FOAM BOARD WITH 1/2" PLYWOOD ON TOP OF FOAM, UNDER ALL EQUIPMENT SUCH AS TANKS, PUMPS, WELDERS, TEMPORARY REFRIGERATION RACKS AND OTHER EQUIPMENT THAT IS NEEDED TO INSTALL THE REFRIGERATION UNITS. 3.1.2 CONTRACTOR SHALL PROVIDE TRAINING AND INSTRUCTION TO THE INSTALLATION CREW ON PROPER CARE OF THE ROOF. 3.1.3 CONTRACTOR SHALL MAKE EVERY EFFORT TO DISTRIBUTE THE WEIGHT OF TEMPORARY EQUIPMENT, TOOLS, AND REFRIGERANT TANKS TO AVOID CONCENTRATED LOADS ON THE ROOF. 3.1A FAILURE TO PROTECT THE ROOF FROM DAMAGE CAUSED BY THE CONTRACTORS EQUIPMENT, TOOLS AND OTHER TRADE RELATED TASKS, MAY RESULT IN THE CONTRACTOR REPLACING THE ROOF AT THEIR EXPENSE. 3.2 INSTALLATION OF REFRIGERATION EQUIPMENT 3.2.1 SETTING CASES 3.2.1.1 CASES SHALL BE SET STRAIGHT, LEVEL AND PLUMB. USE ONLY 1/16" THICK VINYL TILE SHIMS CUT TO 3"X3" SQUARES. 3.2.1.2 CASES SHALL NOT BE SLID ON FLOOR WHILE BEING SET. CONTRACTOR SHALL MAKE EVERY EFFORT TO PROTECT THE FLOOR FROM DAMAGE, STAINS, CHIPS, ETC DURING CASE SETTING 3.2.1.3 CASES SHALL BE SET AND SEALED WITH BUTYL SEALANT ONLY AND LOCKED TOGETHER WHEN SET IN PLACE. 3.2.1.4 ALL DOLLIES AND PRY BARS SHALL HAVE RUBBER WHEELS WHEN BEING USED TO SET CASES ON SALES FLOOR. 3.2.2 SETTING UNIT COOLERS AND MARKET COILS 3.2.2.1 FOLLOW MANUFACTURER'S MOUNTING INSTRUCTIONS AND DRAWING DETAILS. 3.2.2.2 MOUNT COILS LEVEL AND FOLLOW MANUFACTURER'S RECOMMENDATIONS FOR PLACEMENT AND CLEARANCE. 3.3 INSTALLATION OF PIPING 3.3.1 REFRIGERATION PIPING 3.3.1.1 INSTALL PIPING FREE OF SAGS, BENDS, AND KINKS. 3.3.1.2 PIPING SHALL NOT HAVE ANY 45 DEGREE ANGLES, ALL LINES MUST BE RUN AT RIGHT ANGLES OR PARALLEL TO BUIUILDING WALLS, DIAGONAL RUNS ARE PROHIBITED UNLESS SPECIFICALLY INDICATED OTHERWISE. 3.3.1.3 INSTALL PIPING TO ALLOW FOR SERVICE AND MAINTENANCE. 3.3.1.4 HORIZONTAL SUCTION LINES SHALL SLOPE 1/2" PER 10 FEET, TOWARD THE COMPRESSOR OR FOLLOW THE SLOPE OF THE ROOF. 3.3.1.5 HEAT RECLAIM PIPE SIZES ARE SHOWN ON THE REFRIGERATION SCHEDULE AND PLAN. LINES SHALL BE INSTALLED BY THE REFRIGERATION CONTRACTOR AND SHALL. RUN WITH THE SLOPE OF THE ROOF OR SLOPED BACK TO THE COMPRESSOR RACK. 3.3.1.6 CONDENSER PIPING SHALL BE SLEEVED WITH PVC AT HANGERS AND CLAMPED. 3.3.1.7 PIPING SIZES SHALL BE SHOWN ON THE REFRIGERATION SHEETS. WHERE (2) TWO OR MORE COILS ARE CONNECTED TO ONE SYSTEM, THE SUCTION LINE MAY BE REDUCED BY ONE SIZE WHEN CONNECTING THE COILS. 3.3.2 SECONDARY CHILLED GLYCOL AND HYDRONIC HEATING SYSTEM PIPING 3.3.2.1 INSTALL PIPING FREE OF SAGS, BENDS, AND KINKS. ALLOWANCE FOR THERMAL EXPANSION AND CONTRACTION SHALL BE PROVIDED. 3.3.2.2 PIPING SIZES SHALL BE SHOWN ON THE REFRIGERATION SHEETS. PROVIDE ISOLATION VALVES AND INSTALL VALVE STATIONS AS INDICATED ON THE DRAWINGS. 3.31.3 PIPING SHALL NOT HAVE ANY 45 DEGREE ANGLES. ALL LINES MUST BE RUN AT RIGHT ANGLES OR PARALLEL TO BUIUILDING WALLS. DIAGONAL RUNS ARE PROHINTED UNLESS SPECIFICALLY INDICATED OTHERWISE. 3.3.2A PIPE SIZES ARE SHOWN ON THE REFRIGERATION SCHEDULE AND PLAN. LINES SHALL BE INSTALLED BY THE REFRIGERATION CONTRACTOR AND SHALL RUN WITH THE SLOPE OF THE ROOF OR SLOPED BACK TO THE MACHINE ROOM OR PARALLEL TO THE ROOF JOISTS. 3.3.3 REFRIGERATION PIPING JOINING PROCEDURES 3.3.3.1 ALL PIPING SHALL BE CUT SQUARE TO THE TUBE. 3.3.3.2 ALL PIPING SHALL BE REAMED AND DE -BURRED BEFORE MAKING THE FINAL JOINT. 3.3.3.3 PIPES SHALL NOT BE CLEANED WITH SANDPAPER OR STEEL WOOL. PIPES SHALL ONLY BE CLEANED WITH THE PROPER CLOTH SUCH AS EMORY CLOTH OR EQUAL THAT IS DESIGNED FOR THAT PURPOSE. 3.3.3.4 TO ELIMINATE THE FORMATION OF COPPER OXIDE ON THE INSIDE OF THE TUBING, ALL AR SHALL BE FLUSHED FROM THE LINES AND COMPONENTS BEFORE BRAZING AND A SLOW STREAM (2 CUBIC FEET PER HOUR) OF DRY NITROGEN MUST BE PASSED THROUGH THE TUBING WHILE BRAZING. 3.3.3.5 SYSTEM SHALL BE FLUSHED WITH NITROGEN STARTING FROM THE RACK OR CONDENSING UNIT END OF PIPE TOWARD THE CASE OR EVAPORATOR, BEFORE MAKING THE FINAL CONNECTION. 3.3.3.6 ANY PIPE FITTINGS, VALVES OR OTHER COMPONENTS BURNED OR EXPOSED TO EXCESSIVE HEAT SHALL BE REMOVED AND REPLACED. 3.3.3.7 PIPING INSTALLED WITHOUT NITROGEN FLOW SHALL BE REPLACED AT THE CONTRACTOR'S EXPENSE. PUBLIX MAY TEST CUT (2) TWO SAMPLES PER RACK. 3.3.4 SECONDARY CHILLED GLYCOL AND HYDRONIC HEATING SYSTEM PIPING JOINING PROCEDURES 3.3.4.1 ALL PIPING SHALL BE CUT SQUARE TO THE TUBE. 3.3.4.2 ALL PIPING SHALL BE REAMED AND DE -BURRED BEFORE SOLDERING THE FINAL JOINT. 3.3A.3 PIPES SHALL NOT BE CLEANED WITH SANDPAPER OR STEEL WOOL PIPES SHALL ONLY BE CLEANED WITH THE PROPER CLOTH SUCH AS EMORY CLOTH OR EQUAL THAT IS DESIGNED FOR THAT PURPOSE. 3.3AA SOLDER WITH 95-5 NO -LEAD SOLDER AND WATER SOLVABLE FLUX. DEFECTIVE JOINTS SHALL BE DISMANTLED, CLEANED AND RESOLOERED. ALTERNATE: BRAZE WITH SILVER SOLDER. 3.3.4.5 ANY PIPE FITTINGS, VALVES OR OTHER COMPONENTS BURNED OR EXPOSED TO EXCESSIVE HEAT SHALL BE REMOVED AND REPLACED. 3.3A.6 PRESS CONNECTIONS: COPPER AND COPPER ALLOY PRESS CONNECTIONS SHALL BE MADE IN ACCORDANCE WITH THE MANUFACTURER'S INSTALLATION INSTRUCTIONS. THE TUBING SHALL BE FULLY INSERTED INTO THE FITTING AND THE TUBING MARKED AT THE SHOULDER OF THE FITTING. THE FITTING ALIGNMENT SHALL BE CHECKED AGAINST THE MARK ON THE TUBING TO ASSURE THE TUBING IS FULLY ENGAGED IN THE FITTING. THE JOINTS SHALL BE PRESSED USING THE TOOLS) APPROVED BY THE MANUFACTURER. 3.3.5 HANGERS AND SUPPORTS 3.35.1 ALL HORIZONTAL PIPE RUNS SHALL BE SUPPORTED AT 5' INTERVALS EXCEPT AT COMPRESSOR. DX PIPING SHALL BE SUPPORTED BY APPROVED PIPE SADDLES. 3.3.5.2 ALL VERTICAL RISERS SHALL BE SUPPORTED AT 10' INTERVALS. 3.3.5.3 NO OTHER TRADE SHALL HANG, ATTACH, WELD OR LIE ON THE REFRIGERATION HANGERS. 3.3.5.4 ALL HANGER SUPPORTS SHALL HAVE NUTS ON BOTH BOTTOM AND TOP SIDE OF STRUT MATERIAL 3.3.5.5 HANGERS SHALL ATTACH TO THE STRUCTURE AT THE TOP CHORD OF BAR JOISTS, 3.4 INSTALLATION OF PIPING INSULATION 3.4.1 REFRIGERATION PIPE INSULATION 3.4.1.1 ALL REFRIGERATION LINES SHALL BE INSULATED FROM EVAPORATOR TO SUCTION MANIFOLD. 3.4.1.2 ALL HEAT RECLAIM LINES SHALL BE INSULATED FROM HEAT RECLAIM COIL TO RACK. 3.4.1.3 ALL INSULATION TO BE GLUED PER MANUFACTURERS RECOMMENDED INSTALLATION PROCEDURE. AVOID STRETCHING OF PIPE INSULATION. 3.4.1.4 FOLLOW MANUFACTURERS SPECIFICATIONS FOR APPLYING PROTECTIVE LAMINATE FOR ALL INSULATED REFRIGERATION LINES EXPOSED TO SUNLIGHT. 3.4.1.5 REFRIGERANT PIPE SHALL BE SEALED WHILE SLIPPING ON INSULATION TO PREVENT FOREIGN MATTER FROM ENTERING THE TUBE. 3.4.1.6 INSULATION IS TO BE SLID ONTO PIPE; LONGITUDINAL SLITTING OF THE INSULATION IS NOT ALLOWED EXCEPT ON MITERED SECTIONS. INSULATION SHALL BE PUSHED ONTO PIPIE, NOT PULLED. 3.4.1.7 INSULATION SHALL BE MITERED, PRE -ADHERED AND LONGITUDINALLY SLR INSIDE THROAT TO FTT OVER ALL P-TRAPS, TEES AND 902 ELBOWS. 3.4.1.8 ALL BUTT JOINTS AND MITERED SEAMS SHALL BE ADHERED WITH FULL COVERAGE OF ADHESIVE ON BOTH SURFACES. INSULATION SHALL NOT BE STRETCHED WHEN ADHERING. 3.4.1.9 INSULATION MUST BE INSTALLED IN AN ADEQUATELY VENTILATED AREA. IT MAY BE NECESSARY TO INCREASE INSULATION THICKNESS IF ADEQUATE VENTILATION IS NOT PRESENT, DO NOT CROWD THE INSULATION, ALLOW FOR ADEQUATE AIR MOVEMENT. 3.4.1.10 AT THE BEGINNING, AT EVERY 12 TO 18 FEET, AND AT THE ENDS OF PIPING RUNS, THE INSULATION SHALL BE ADHERED DIRECTLY TO THE COPPER USING A 2" STRIP OF ADHESIVE. INSULATION SHOULD NOT BE ADHERED TO THE PIPE AT THE EXTREME LOW POINTS IN ANY ANY PIPING RUN. 3.4.2 SECONDARY CHILLED GLYCOL SYSTEM PIPE INSULATION 3.4.2.1 ALL LINES SHALL BE INSULATED FROM THE COILS TO THE PUMP STATION FLANGES. 3.4.2.2 ALL HEAT RECLAIM LINES SHALL BE INSULATED FROM HEAT RECLAIM COIL TO THE PUMP STATION FLANGES. 3.4.2.3 CLEAN AND DRY SURFACES TO RECEIVE INSULATION. REMOVE MATERIALS THAT WILL ADVERSELY AFFECT INSULATION APPLICATION. 3.4.2.4 APPLY INSULATION WITH THE LEAST NUMBER OF JOINTS PRACTICAL APPLY INSULATION WITH TIGHT SEAMS AND END JOINTS. BOND SEAMS AND JOINTS WITH MANUFACTURER RECOMMENDED ADHESIVE. 3.4.2.5 AT INSULATION TERMINATIONS SEAL ENDS WITH A MANUFACTURER RECOMMENDED COMPOUND TO MAINTAIN VAPOR BARRIER. 3.5 DRAINS 3.5.1 ALL CASE DRAINS SHALL BE INSTALLED BY CONTRACTOR. 3.5.2 CASE DRAINS SHALL BE SCHEDULE 40 PVC AND SHALL HAVE A RUNNING TRAP WHICH IS SUPPLIED BY CASE MANUFACTURER. 35.3 ALL WALK-IN COOLERS, FREEZERS AND MARKET COIL DRAINS AND TRAPS SHALL BE 3/4" COPPER PIPE INSTALLED AND INSULATED BY THE CONTRACTOR. 3.6 LUBRICATION 3.6.1 BEFORE ANY MOTORS AND/OR COMPRESSORS ARE TO BE OPERATED, THE LUBRICATION SHALL BE CHECKED AND OIL OR GREASE ADDED WHERE NECESSARY. 3.6.2 THE SYSTEM OIL LEVEL SHALL BE ADJUSTED TO THE FACTORY'S RECOMMENDATIONS. 3.7 PRESSURE TESTING THE SYSTEM 3.7.1 CONTRACTOR SHALL NOTIFY THE FACILITY SERVICE REPRESENTATIVE 24 HOURS IN ADVANCE WHEN OR MORE SYSTEMS WILL BE READY TO TEST. 3.7.2 THE FOLLOWING IS THE APPROVED PRESSURE TEST PROCEDURE UPON COMPLETION OF THE REFRIGERATION CONNECTIONS: 3.7.2.1 SET ALL VALVES IN OPEN POSITION 3.7.2.2 ALL JOINTS SHALL BE CAREFULLY TESTED FOR LEAKS WITH A HALIDE TORCH OR AN ELECTRONIC LEAK DETECTOR. 3.7.2.3 LEAKS SHALL BE MARKED AND REPAIRED. UPON COMPLETION OF REPAIR, REPEAT PRESSURE TEST AND NOTIFY FACILITY SERVICE REPRESENTATIVE FOR APPROVAL 3.7.3.4 ALL REFRIGERATION PIPING, CONDENSING UNITS, CONDENSERS AND REHEAT COILS, AFTER COMPLETION OF INSTALLATION, SHALL BE PRESSURIZED WITH A MIXTURE OF REFRIGERANT AND NITROGEN TO 175 LB OF PRESSURE PER SO, INCH, LEAK CHECKED AND MAINTAINED UNDER THAT PRESSURE FOR AT LEAST A 24 HOUR PERIOD, BEFORE EVACUATION PROCESS SHALL BEGIN. 3.7.3 THE FOLLOWING IS THE APPROVED PRESSURE TEST PROCEDURE UPON COMPLETION OF THE SECONDARY CHILLED GLYCOL CONNECTIONS. 3.7.3.1 LEAVE JOINTS UNINSULATED AND EXPOSED FOR EXAMINATION DURING TEST. 3.7.3.2 FLUSH SECONDARY CHILLED GLYCOL AND HYDRONIC HEATING LINES WITH CLEAN WATER, THEN REMOVE AND CLEAN OR REPLACE STRAINERS OR SCREENS. 3.7.3.3 ISOLATE EQUIPMENT FROM PIPING DURING PRESSURE TEST. 3.7.3.4 WHILE FILLING SYSTEM USE VENTS AT HIGH POINTS TO RELEASE AIR. 3.7.3.5 PRESSURE TEST TO1.5 TIMES THE SYSTEM WORKING PRESSURE. 3.7.3.6 LEAKS SHALL BE MARKED AND REPAIRED. UPON COMPLETION OF REPAIR, REPEAT PRESSURE TEST AND NOTIFY FACILITY SERVICE REPRESENTATIVE FOR APPROVAL 3.7.3.7 DRAIN AND PROCEDE TO 3.9.2 3.8 EVACUATION 3.8.1 ALL REFRIGERATION SYSTEMS (EXCEPT GLYCOL SYSTEMS) SHALL BE EVACUATED WITH AN APPROVED MANUFACTURED VACUUM PUMP WITH A MINIMUM PUMP DISPLACEMENT OF 8 CFM. 3.81 ALL SYSTEMS SHALL BE EVACUATED (3) THREE TIMES. THE FIRST (2) TWO EVACUATIONS TO 500 MICRONS ABSOLUTE PRESSURE. THE FINAL EVACUATION SHALL BE BROUGHT DOWN TO 200 MICRONS ABSOLUTE PRESSURE. 3.8.3 THE FIRST (2) TWO EVACUATIONS SHALL BE BROKEN WITH DRY NITROGEN, 3.8.4 ALL VACUUMS SHALL BE MEASURED WITH AN ELECTRONIC VACUUM GAUGE OR OTHER SUITABLE VACUUM INDICATOR THAT CAN BE READ ACCURATELY BELOW 200 MICRONS. RECOMMENDED TYPES ARE "TELEVAC" OR "AIRSERCO". 3.8.5 THE FINAL VACUUM SHALL BE PROVEN BY HOLDING IT AT LEAST ONE HOUR AT A MINIMUM OF 200 MICRONS AND NO RISE OF MORE THAN 100 MICRONS TO EXCEED THE 200 MICRON MINIMUM FOR THAT HOUR. CERTIFICATION SHALL BE BY PUBUX FACILITY SERVICE REFRIGERATION COORDINATOR. 3.8.6 THE FINAL EVACUATION SHALL BE BROKEN WITH REFRIGERANT CHARGED THROUGH A DRYER. A 20 CUBIC INCH DRYER SHALL BE USED FOR CHARGING 145 POUNDS OF REFRIGERANT. 3.8.7 FOR R-744 SYSTEMS, WITH ALL ISOLATION VALVES OPEN, INCLUDING COMPRESSOR SERVICE VALVES, CHARGE WITH VAPOR ONLY TO L% PSIG. COMPRESSOR SERVICE VALVES SHALL BE CLOSED AND CHARGING WITH VAPOR SHALL CONTINUE TO 250 PSIG. REFER TO HILLPHOENIX INSTALLATION GUIDE FOR COMPLETE DETAILS. 3.9 CHARGING 3.9.1 WITH ALL COMPRESSORS LOCKED ON, ALL CASES AT TEMPERATURE AND HEAT RECLAIM ENERGIZED FOR SO MINUTES, REFRIGERANT LEVEL MUST BE AT 10%OF RECEIVER CAPACITY. 3.9.2 SECONDARY CHILLED GLYCOL SYSTEM AND HYDRONIC HEATING CHARGING - MIX PROPYLENE GLYCOL 35% & DISTILLED WATER 65%PER THE MANUFACTURERS INSTRUCTIONS. VENT AIR FROM SYSTEM. 3.9.3 FOR SECONDARY R-744 SYSTEMS, THE SYSTEM SHALL BE CHARGED TO A LEVEL OF 80% IN THE LIQUID VAPOR SEPARATOR. REFER M MANUFACTURER'S INSTALLATION GUIDE FOR COMPLETE DETAILS. 3.10 START-UP AND ADJUSTMENTS 3.10.1 SUCTION FILTER CORES SHALL BE REMOVED AFTER UNITS HAVE BEEN RUNNING FOR (3) THREE WEEKS THE REFRIGERATION CONTRACTOR SHALL CHECK AND REPLACE THE OIL FILTER AT THIS TIME. 3.10.2 UPON COMPLETION OF THE REFRIGERATION INSTALLATION, THE CONTRACTOR SHALL: CHECK ALL ELECTRICAL CIRCUITS SET PRESSURE CONTROLS SET TEMPERATURES SET & RECORD DEFROST TIMES AND CONTROLS SET SUPERHEAT ON ALL EXPANSION VALVES ESTABLISH CORRECT REFRIGERANT LEVEL FOR EACH SYSTEM TAG ALL VALVES LABEL CASES WITH SYSTEM NUMBERS MARK ALL CONTROLS PROVIDE SYSTEM START-UP AND COMPLETE CHECK OF ALL SYSTEM COMPONENTS. 3.10.3 THE CONTRACTOR SHALL PROVIDE A PERMANENT DATA SHEET FOR EACH RACK THAT SHALL INCLUDE BUT IS NOT LIMITED TO THE FOLLOWING: REFRIGERANT AND WEIGHT OF CHARGE PRESSURE CONTROL SETTINGS DEFROST CONTROL SETTINGS TEMPERATURE SETTINGS SUPERHEAT SETTINGS DATA SHEETS SHAH BE LOCATED IN MANUFACTURER'S DEDICATED POCKET IN THE CONTROL CABINET. 3.10.4 BEFORE STARTING OF SECONDARY CHILLED GLYCOL AND HYDRONIC HEATING SYSTEMS: INSPECT PUMPS FOR PROPER ROTATION. SET MAKE UP PRESSURE REDUCING VALVES FOR REQUIRED SYSTEM PRESSURE. INSPECT AIR VENTS AND DETERMINE IF ALL ARE INSTALLED AND OPERATING, 3.11 CLEANING 3.11.1 THE CONTRACTOR SHALL ARRANGE FOR THE REMOVAL OF CRATING AND PACKING MATERIALS AND SHALL LEAVE THE UNCRATING AREA, THE COMPRESSOR ROOMS AND MECHANICAL CENTERS CLEAN AND NEAT. CLEAN JOB SITE DAILY. 3.11.2 CONTRACTOR SHALL LEAVE ROOF CLEAN AND IN GOOD CONDITION. 3.11.3 NO STORAGE IS ALLOWED IN MECHANICAL CENTER, WALK-IN COOLERS OR FREEZERS. 3.12 ORDER OF WORK 3.12.1 WALK-IN ARRIVAL (1) ONE WEEK - ALL WALK-INS ARE INSTALLED, COILS PREPIPED AND HUNG AND SHELVING COMPLETE. (2) ALL EVAPORATOR COILS FOR WALKINS CAN BE PREPIPED ON THE FLOOR AND THEN SET INTO THEIR RESPECTIVE LOCATION. 3.12.2 (1) ONE WEEK PRIOR TO CASE ARRIVAL: ALL OVERHEAD PIPING SHALL BE 100%COMPLETE ALL WALK-INS SHALL BE PIPED ALL HEAT RECLAIM PIPING SHALL BE COMPLETE. ALL CONDENSER PIPING SHALL BE COMPLETE. ALL SYSTEMS SHALL BE PRESSURIZED. 3.12.3 AFTER CASES ARRIVE: (1) ONE WEEK -ALL CASES SHALL BE SET (2) TWO WEEKS - ALL DRAINS, TRIM SHALL BE INSTALLED AND PIPING IN PROGRESS (3) THREE WEEKS - ALL CASES SHALL BE PIPED AND PRESSURE TESTING IN PROGRESS. (4) FOUR WEEKS - EVACUATIONS SHALL BE COMPLETED AND START-UP IN PROGRESS. (5) FIVE WEEKS - ALL UNITS SHALL BE RUNNING AND ADJUSTMENTS COMPLETE. 3.12.4 STORE OPENING CONTRACTOR SHALL BE PRESENT AT THE STORE ONE CONTINUOUS WEEK BEFORE THE STORE OPENING DAY, AND ON THE DAY AFTER STORE OPENING. 3.12.5 PUNCH LIST: PUNCH UST SHALL BE COMPLETED BY STORE OPENING DATE. 3.12.6 PROJECT CLOSE OUT REFRIGERATION CONTRACTOR AND PUBLIX REFRIGERATION COORDINATOR SHALL CONDUCT A PROJECT DEBRIEFING (1) ONE WEEK AFTER PROJECT IS COMPLETE AND OPENED. AGENDA FOR THE DEBRIEFING SHALL CONSIST OF, BUT NOT LIMITED TO THE FOLLOWING ITEMS: PLAN AND SPECIFICATION ERRORS AND OMISSIONS PROJECT COMPLICATIONS PUNCH LIST REVIEW TIMELINE REVIEW - COMPARISON OF THE PROJECTED TIMEUNE AND ACTUAL TIMELINE OPPORTUNITIES FOR IMPROVEMENT PROJECT SUCCESS RATING POWER SUPPLY: 208/230 VOLT, 3 PH., 60 HZ. INTERIOR DESIGN CONDITIONS: 75 F AMBIENT / 55RH EXTERIOR DESIGN CONDITIONS: 100 F AMBIENT UNITS SYSTEMS COMPRESSOR DESCRIPTION12 ELECTRICAL DATA FULL LOAD MPS 208/230V CONDENSER SELECTION ��n SYSTEM DESCRIPTION � �� ~ 5� W � Wl.r " '� � 4J1v < � ~4 F- W .- §511nbw � -! CASE ELECT.DATA LINE SIZING DATA y1� g � � .�.. WJ �- W 0 m 9 -' S� Ila, Llazi T_ H - Z � (EXIST) QUAD -MATE UNIT IN MECHANICAL WITH REMOTE CONDENSER EXISTING (1) 3DF3R15ME-TFC (110.0) EXISTING (i) 3DS3R17ML-TFC (122.0) EXISTING (1)3DS3R17ML-TFC (122.0) EXISTING (1) 4OH3R22ML-TFC (165.6) REQ. CAPAC: 461.8 /-20 CAPAC. AVAIL: 519.0 /-20 LOADING:112.4% 115 TC- 303.2 J 400 I .. I 1-48.2 1.59.6 1.59.6 1.82.2 249.6 3PH I -- __ I I0FN6 28.0 3PH I I - __ I AM T.D.LA FAN LOST MITT WCE-105 28.0 3PH 14.8 SANS OR ROW RHI UNIT 01 CIRCUIT MANIFOLD (REMOTE) 461.8 -22 119 8' 05DMH-NRG BEER CASE (NEW) (9.8) -34 E2 TIMED -OFF (N)CDST-4.7 0.56 1 -- I -- 1 0.47 1 -- R-404A 175 % % %2 53 12' PDNUIM SEAFOOD SELF SERVICE CS. (REFURB) (6.8) -22 E2 HOT GAS DT (E) COS EXISTING li, R-404A 150 % % % 52 12' PDNUIM SEAFOOD SERVICE DOME (REFURB) (3.5) -22 1 E2 HOT GAS DT (E) COS EXISTING 0 R-404A 150 37 MEAT PREP ROOM COLS (EXIST) 78.8 -27 E)(2)EFA-22OMD (EX2)SOE-5(2)-SC-5 E2 I TIMED -OFF (E) CDS if EXISTING R-404A 90 2 I/e 1 % 38 SEAFOOD DEPT. COL (EXIST) 36.7 -27 (E)(1)EFA-22OMD (EX9SOE-5(2)-SC-5 E2 TINED -OFF (E) CDS IE EXISTING io R-404A 120 1 % 1 I/g I % 25 24' 05DM DAIRY CASES (REFURB) 33.6 -26 E2 TMED-OFF (E) COS it EXISTING R-404A 135 1 % 1 I/8 19 24' 05OMH BEER CASES (REFURB) 34.0 -29 1 E2 TIMED -OFF I (E) CDS 4 EXISTING 0 R-404A 210 I 1 % 1 % % 20 24' 05DMH BEER CASES (REFURB) 34.0 -29 E2 TIMED -OFF (E) CDS EXISTING R-404A 225 1 % 1 I/8 % 24 23 12' 050M DAIRY CASE (REFURB) 36' ORBR REACH-N RL DAIRY CASES (REFURB) ( 16.8) ( 12.4) -26 -34 E2 E2 TIMED -OFF TIMED -OFF (E) COS (E) CDS EXISTING EXISTING R-404A R-404A 145 170 % 5/8 %%2 %2 HIGH -SIDE LID. PIPING SIZE BEAT uE SIZE tEN6tN 21 24' 050M DAIRY CASES (REFURB) 33.6 -26 E2 TIMED -OFF (E) COS EXISTING R-404A 225 1 % 1 1/g %22 (E) 2 % (E) 2 I/a I (E) 2'/e I (E) 2 ya 155' I 24' 05DM DAIRY CASES (REFURB) 33.6 •26 E2 TIMED -OFF (E) CDS EXISTING R-404A 215 1 % 1 % % 26 12x46x10 (EXIST) DAIRY COOLER 29.7 -22 (EX2)SA36-170 (EX2)SOE-4(2-%2)-SC-5 E2 TIMED -OFF (E) COS EXISTING R-404A 170 1 % T SCl UNIT 02 SU BCOOLING (47.2) -35 -- NOT REO'D (E) ORIT -- -- -- -- -- R-404A 50 1 -- % SC2 UNIT •3 SUBCOOLING (51.3) -35 -- NOT REQ'D (E) ORIT -- -- -- -- -- R-404A 75 1 % -- % NOTE: MARKET CEILING IS EXISTING. -1 I I I I I I -t- --d cv t- Z (EXIST) TRIO -MATE UNIT IN MECHANICAL CENTER WITH REMOTE CONDENSER EXISTING (1) 20A3F23ML-TFC (41.8) EXISTING (1) 3DAY28ML-TFC (50.5) EXISTING (1) 30BY33M.-TFC (59.5) CAPAC: 128.7 /-14 CAP. AVAIL: 151.8 /-14 w/SC LOADING:117.91 110 TC 117.3 150 •- 1.28.8 1-303 1.31.5 3PH -0.85 FANS 3PH 3PH - - 1.0• FAN EXIST WITT WCE•037B -�B 11.2 3PH 9.4 4FANS SGL ROW RH2 UNIT 02 CRCUIT MANIFOLD (REMOTE) 128.7 -11 SP SPARE STUB WITH BALL VALVES (EXIST) -- -- -- -- -- -- -- I -- - -- -- -- -- -- -- 4 5 10 DRS. ORZ-F FROZEN FOOD CASES (REFURB)(12.5) 2)5 DRS. ORZ-F FROZEN FOOD CASES (REFLRB) (12.5) -11 -11 E2 E2 HOT GAS HOT GAS DT DT (E) COS (E) CDS EXISTING EXISTING R-404A R-404A 175 195 1 I/8 1 I/g %g 5� % 6 10 DRS. ORZ-F FROZEN FOOD CASES (REFURB (12.5) -11 E2 HOT GAS DT (E) CDS EXISTING R-404A 160 1 I/8 %g % 8 12 DRS. ORZ-F FROZEN FOOD CASES (REFURB (15.0) -11 E2 HOT GAS DT (E) CDS EXISTING R-404A 205 1 I/e %g % HIGH -SIDE PIPING SIZE K � EWTN 9 12 ORS ORZ-F FROZEN FOOD CASES (REFURB (15.0) -11 I E2 HOT GAS DT (E) COS Q EXISTING R-404A 205 1 I/a %g % LIM I>IS. NA. 10 11 ORS. ORZ-F FROZEN MEAT CASES (REFURB) (13.7) -11 E2 HOT GAS DT (E) CDS EXISTING R-404A 155 1 I/g %g %� (H) 1 cE) 1 cE) 1 <E) 20' 11 11 DRS. ORZ-F FROZEN FOOD CASES (REFURB) (13.7) -11 E2 I HOT GAS DT (E) CDS EXISTING R-404A 165 1 1 %e % % 12 12 DRS. ORZ-F FROZEN FOOD CASES (REFURB (15.0) -11 E2 HOT GAS DT (E) CDS EXISTING R-404A 200 1 %e Y8 13 12 DRS ORZ-F FROZEN FOOD CASES (REFURB] (15.0) -11 E2 HOT GAS DT (E) CDS - EXISTING R-404A 215 1 % YeREQ. 14 3 DRS. ORZH-F ICE CASE (REFURB) (3.8) -11 E2 HOT GAS DT (E) CDS EXISTING R-404A 235 % % % P'-) F- Z (EXIST) QUAD -MATE UNIT IN MECHANICAL CENTER WITH REMOTE CONDENSER EXISTING (1) 2OFY16KL-TFC (22.6) EXISTING (1) 30A3F28KL-TFC l37.1) EXISTING (1) 30BY33KL-TFC (44.3) EXISTING (1) 30SY46KL-TFC (62.01 REQ. CAPAC: 139.8 /-25 CAP. AVAIL: 166.0 /-25 w/SC LOADING: 118.7% 110 TCJ 166.7 200 I __ I '16.8 1-30.3 1.31.5 1-42.0 120.6 3PH I 4-0.85 34 . I 4FA4S-LO 11.2 3PH I 16A I WG. AM 230V-FIJL T.D. FM EXIST WITT WCE-043B .�Pl 11.2 3pH 9.9 4FANS SGIL ROW36 RH3 UNIT 03 CRCUIIT MANIFOLD (REMOTE) 139.8 -22 57 3 DRS.ORZ-C FROZEN BAKERY CASE REFURB) (3.9) -17 E2 HOT GAS DT (E) CDS EXISTING - 0 R-404A 390 % % % 56 80800 (EXIST) BAKERY FREEZER (10.4) -18 (EX1)SG34-105 (EXt)SOE-3(1)-SZP-5 EF E2 HOT GAS DT (E) COS -- I -- -- I Jj,v, I -- R-404A 370 1 I/8 % %8 54 tOxl4x10 (EXIST) BAKERY/ DELI FREEZER (10.0) -17 1 (E)(OSG34-105 (EXlM-3(1)-SZP-5 EF I E2 I HOT GAS DT I (E) COS -- I -- I -- -- R-404A 325 1 I/8 I �e % 3 DRS. ORZ-F FROZEN SEAFOOD CASE REFURB) (3.7) -11 I E2 I HOT GAS DT (E) COS 4 EXISTING R-404A 120 % %2 % 15 12 DRS. ORZ-C ICE CREAM CASES (REFURB) (15.7) -17 E2 HOT GAS DT (E) CDS 4 EXISTING 0 R-404A 245 1 I/8 %g % 16 12 DRS. ORZ-C ICE CREAM CASES (REFURB) (15.7) -17 E2 HOT GAS DT (E) CDS 4, EXISTING 0 R-404A 235 1 I/8 %a % 17 11 DRS. ORZ-C ICE CREAM CASES (REFURB) (14.4) -17 E2 HOT GAS DT (E) COS of EXISTING go R-404A 195 1 1 I/8 Y8 % HIGH -SIDE PIPING SIZE AT REa)N SIR 8 1 12' OWIZ-OWEZ DUAL TEMP ISLAND CS (REFURB) (10.5) -12 E2 HOT GAS DT I (E) CDS mil EXISTING R-404A 125 1 I/8 y8 I % 1.10' 01S' HS'BM 12' OWIZ DUAL TEMP ISLAND CASE (REFURB) (7.6) -12 E2 HOT GAS DT (E) COS 4 EXISTING lo R-404A 145 % % I S/8 (E) 1 % I (E) I % I (E) 1 % I 12 (E) 1 30' I 3 12' OWIZ-OWEZ DUAL TEMP ISLAND CS (REFURB) (10.5) -12 E2 HOT GAS DT (E) COS 4 EXISTING 0 R-404A 160 1 %e % % 7 3 DRS. ORZ-F FEATURE CASE REFIJRB) (3.7) -11 E2 HOT GAS DT (E) COS EXISTING I, R-404A 230 %g % 5/g 27 14x28xlO (EXIST) FROZ FOOD/ ICE CREAM FREEZER (20.0 -22 (E)(2)SG34-K)5 (EX2)S0E-3(l)-SZP-5 EF E2 HOT GAS DT (E) CDS -- -- -- V -- R-404A 155 1 % 1 %g % 28 12x18x10 (EXIST) MEAT FREEZER (13.6) -17 (E)(1)SG44-140 (EX1)SOE-4(1-I/2)-SZP-5 EF E2 HOT GAS DT (E) CDS -- -- -- 4 V -- R-404A 105 1 I/8 % % H I I I I I I I I I I I I I I I I -1 ..,I- Z =) (EXIST) PENTA-MATE UNIT IN MECHANICAL CENTER WITH REMOTE CONDENSER EXISTING (l) 3D63R12M_-TFC (89.5) (1) 3DF3R15NL-TFC (110.0) EXISTING (U 3DS3R17ML-TFC (122.0) EXISTING (1) 3DS3R17NL-TFC (122A) EXISTING (U 4DA3S13ME-TSK (130.0) REQ. CAPAC: 536.8 /-20 CAPAC. AVAIL: 573.5 /-20 LOADING: 106.7% 115 TCj 330.E 400 I -- I I 1-43.6 48.2 1-59.6 1.59.E 1-57.1 268.1 3PH -- -- I I ANS 33.6 3PH 9-1.0 9.0 I I T.D. EXIST WITT WCE-126B -10VE 33.6 3. 132 DBL ROW RH4 UNIT 04 CIRCUIT MANIFOLD (REMOTE) 536.8 -22 140 4' 02.5UM w/REF BOX SUSHI CASE (NEW) (3.6) -26 E2 TIMED -OFF OOMT-4.7 0.18 -- -- 0.16 -- R-404A 100 % % %2 -- I LOOP 51(EXISTING) (28.3) -22 (E) ORIT R-404A -- 15/g % 51D 8x8xl0 (EXIST) BAKERY COOLER (5.6) -22 (EXI)SA26-70 (E)(1)SOE-YU-SC-5 E2 I TIED -OFF EXISTING R-404A 315 -- %2 I/2 51C 20' OSA SERVICE DELI CASES (REFURB) (6.4) -22 E2 TINED -OFF EXISTING 3i, R-404A -- -- % %2 51B 1Oxl2x10 (EXIST) DELI COOLER (PREPARED) (8.8) •22 (E)(1)SA26-115 (E)(1)SOE-3(I)-SC-5 E2 TIMED -OFF EXISTING R-404A -- .- 5/g %2 51A 8x12x10 (EXIST) DELI COOLER (UNPREPARED) (7.5) -22 (E)(1)SA26-87 (EHOSOE-NO-SC-5 E2 TIMED-OFF'pi EXISTING R-404A -- -- %i/2 55 0HV96RSS DESSERT CASE (REFURB) (9.4) -22 1 E2 TIMED -OFF (E) CDS 14 EXISTING R-404A 345 1 I/g < > % %2 58 W BORGEN FLORAL HUTCH (REFURB) (11.3) -22 E2 TIMED -OFF (E) CDS 4 EXISTING 0 R-404A 375 1 %g % %2 49 16' 04LA1-NRG DELI ISLAND CASES (NEW) (15.9) -26 E2 TIMED -OFF (E) CDS 0.72 -- -- 0.64 -- R-404A 1 330 1 f8 I % %8 50 16' 04UM-NRG DELI ISLAND CASES (NEW) (15.9) -26 E2 TMED-OFF (E) COS 0.72 -- -- 0.64 -- R-404A 330 1 I/8 %g % 48 2)12' 04UM-NRG DELI ISLAND CASES (NEW) 23.5 -26 E2 I TIMED -OFF (E) CDS 1.08 -- -- 0.96 -- R-404A 285 1 % %g % 47 32' 05DM PRODUCE CASES (ALTERED-RF) 46.9 -22 E2 TIMED -OFF (E) CDS 3.74 -- -- 5.50 -- R-404A 255 1 % 1 I/8 5/8EXISTING 46 24' 050M PRODUCE CASES (REFURB) 35.2 -22 I E2 TILED -OFF (E) CDS It EXISTING R-404A 220 1 % 1 I/8 HIGH -SIDE PIPING SIZE JIE 'EAT � `wt 40 12x26xI0 (EXIST) PRODUCE COOLER (21.0) -22 (EXI)SA46-230 (EXOSEE-50-SC-5 E2 TIMED -OFF (E) CDS 4 EXISTING R-404A 160 1 I/8 % 43 20' 05DR REAR LOAD ,ICE CASES (REFURB) 29.2 -22 E2 TIED -OFF (E) CDS ez EXISTING 0, R-404A 175 1 % 1 1/842 (E) 2 % (E) 2 % I (E) 2 % I (E) 2 1/a 145' 20' 05DM PRODUCE CASES (REFU RB) 29.3 -22 E2 I TIMED -OFF (E) COS 4 EXISTING 30 R-404A 165 1 �g 1 I/g 5r6 41 16' 03UM LOW PRODUCE CASES (REFURB) (15.9) -22 E2 TIMED -OFF (E) CDS It EXISTING 0 R-404A 165 1 I/8 %g % 45 24' QC-30 GRAB-N-GO CASES (NEW) 36.6 -24 E2 TIMED -OFF I (E) CDS 8.40 -- -- 1 3.60 1 -- R-404A 165 1 1 1 I/8 %g 44 24' QC-30 GRAB-N-GO CASES (NEW) 36.6 -24 E2 TIED -OFF I (E) COS 8.40 1 -- I -- 1 3.60 1 -- R-404A 175 1 1 %g %g 39 5x8x10 (EXIST) SEAFOOD COOLER (7.9) -22 (E)(1)SA26-87 (E)(I)SOE-3(U-VC-5 I E2 TMED-OFF I (E) CDS EXISTING -- 110 % % I/2 33 24' OHM MEAT CASES (REFURB) (32.5) -22 E2 HOT GAS DT (E) CDS EXISTING R-404A 105 1 % 11/8 % 35 IT OM SELF SERVICE MEAT CASE (REFURB) (5.5) -22 1 E2 HOT GAS DT (E) CDS If EXISTING ii, R-404A 75 %2 1 I/2 34 24' OHM MEAT CASES (REFURS) (32.5) 4,22 E2 HOT GAS DT (E) CDS 4 EXISTING 31 R-404A 80 1 % 1 I/8 % 32 24' 05DM PROC. MEAT CASES (REFURB) (36.7) •22 E2 HOT GAS DT (E) COS EXISTING 30 R-404A 125 1 % 1 ye % 29 120200 (EXIST) CHICKEN COOLER (13.9) -22 (E)(1)SG44-140 (EXt)SOE-40-1/2)-SC-5 EF I E2 HOT GAS DT I (E) CDS -- -- I -- 2 -- R-404A 120 %g % % 30 12x2Ox10 (EXIST) MEAT COOLER (18.9) -22 (E)(i)SG54-180 (E)(1)S0E-5(2)-SC-5 EF E2 HOT GAS DT (E) CDS -- -- -- C -- R-404A 110 1 i/8 % % 31 20' 05DM PROC. MEAT CASES (REFURB) (30.7) -22 E2 HOT GAS DT (E) CDS EXISTING R-404A 135 1 % 1 1/8 % * PIPING ADAPTER REQUIRED FOR SUCTION STUB. o DIAMOND SHOWN IN PIPE SIZE SCHEDULE INDICATES A SYSTEM WHERE THE SUCTION RISER IS TWO SIZES SMALLER THAN THE HORIZONTAL SUCTION LINE. RT= ROOFTOP HIGH -SIDE PIPING SIZE DATA LIO.- INDICATES LIQUID LINE SIZE FROM CONDENSER TO RECEIVER. DIS.- INDICATES DISCHARGE LINE SIZE FROM COMPRESSOR TO CONDENSER. H.D. - INDICATES HORIZONTAL DISCHARGE LINE SIZE. NOTES: 1. ALL COILS IN WALK-IN COOLERS AND FREEZERS SHALL BE HUNG WITH CLEARANCE BEHIND THE COIL (DISTANCE FROM BACK OF COIL TO WALL)EOUAL TO THE HEIGHT OF THE COIL. 2.ALL REFRIGERATION BENCHES FOR ROOF MOUNTED UNITS SHALL HAVE A HEIGHT OF NOT MORE THAT 224FROM THE TOP OF THE BENCH TO THE FINISH ROOFING"AND A HEIGHT OF NOT LESS THAN 12-FROM THE BOTTOM OF THE BENCH TO THE FINISH ROOFING. 3.REFRIGERATION CONTRACTOR SHALL LEAVE ROOF CLEAN AND IN GOOD CONDITION. TAKE ALL PRECAUTIONS TO PROTECT ROOF. 4.ALL SELF-CONTAINED REFRIGERATED EOUIPMENT TO BE SERVICED BY THE REFRIGERATION CONTRACTOR. 5.WHEN ALL REFRIGERATION IS COMPLETE. REFRIGERATION CONTRACTOR SHALL ADJUST ALL EXPANSION VALVES AND CONTROLS BEFORE WARRANTY STARTS. 6.ALL REFRIGERATION LINES TO BE INSULATED TO SUCTION MANIFO LD. 7.ALL LINES INSULATED ON ROOF TO BE PAINTED TWO COATS WITH EXTERIOR ELASTOMERIC 'WHITE'PAINT. 8.ALL HAND VALVES TO BE SWEAT TYPE.NO FLANGE TYPE HAND VALVES. (N) = INDICATES NEW (E) = INDICATES EXISTING NOTE 'A' A -- LIOUID LINE SOLENOID VALVE W/ THERMOSTAT ON MARKET COILS SUPPLIED BY REFRIGERATION CONTRACTOR. NOTE: REFRIGERATION CONTRACTOR TO VERIFY IF EXISTING LINE SETS ARE ADEQUATE. REUSE IF FEASIBLE. MAKE CHANGE AS NEEDED. *EXISTING LINE SET SIZES SHOWN FOR FUTURE REFERENCE 1. ENERGY MANAGEMENT SYSTEM INSTALLATION RESPONSIBILITY 2. REFRIGERATION CONTROL EQUIPMENT 3. DESCRIPTION RESPONSIBILITY COMMENTS 4. PUB RM I RIC HC CEM RCM EC I ACM CPC 5. FURNISH ALL TEMPERATURE AND FLUIDITY SENSORS X 6. INSTALL WALK-IN SENSORS I X 7. WIRE TEMPERATURE & HUMIDITY SENSORS X 8. FURNISH AND INSTALL CONDUIT/WIRING FOR REMOTE SENSORS I I X 9. FURNISH AND INSTALL ALL CONDUIT/WIRING BETWEEN CONTROLLERS I X 10. FURNISH AND INSTALL ALL CONDUIT/WRING BETWEEN ALARM PANELS X 11. FURNISH AND INSTALL ALL CONDUIT/WRING TO REMOTE 1/0 BOARDS I X 12. FURNISH REMOTE 110 BOARDS - EMS BOARD X 13. INSTALL REMOTE VO BOARDS I X 14. FURNISH ALARM PANELS (IF APPLICABLE) X 15.INSTALL/WIRE ALARM PANELS (E APPLICABLE) X 16. 17. 18. ENERGY MANAGEMENT SYSTEM LIGHTING CONTROL 19. LIGHTING CONTROL EQUIPMENT 20. DESCRIPTION RESPONSIBILITY COMMENTS 21. PUB RM I RIC HC CEM I RCM EC ACM CPC 22. FURNISH REMOTE 1/0 BOARDS, 8R0'S & W/TRANSFORMERS AND ENCLOSURES X 23. INSTALL/WIRE REMOTE 1/0 BOARS, 8RO'S & W/TRANSFORMERS AND ENCLS. X 24. FURNISH, INSTALL, WIRE AND TERMINATE LIGHTING CONTACTORS W/ENCLS. X 25. FUIRNISH AND INSTALL ALL CONDUIT/WRING FOR LIGHTING CONTROLS I I I I I X 26. 27. 28. HVAC CONTROL EQUIPMENT RESPONSIBILITY 29. HVAC CONTROL EQUIPMENT 30. DESCRIPTION RESPONSIBILITY COMMENTS 31. PUB RM I RIC HC CEM I RCM EC ACM I CPC 32. FURNISH EMS A X 33. INSTALL, WIRE AND TERMINATE EMS A X 34. FURNISH CPC BOARDS, 81/0, 8RO(C),16AI X 35. INSTALL CPC BOARS, 81/0, 8RO(C),16AI X 36. FURNISH ALL PRE -SPECIFIED SENSORS AND CONTROLS X 37. INSTALL ALL PRE -SPECIFIED SENSORS AND CONTROLS I X 38. FURNISH AND INSTALL ALL CONDUIT/WRING TO CPC/RMCC X 39. FURNISH AND INSTALL ALL CONDUIT/WRING TO HEAT RECLAIM I X 40. FURNISH AID INSTALL ALL CONDUIT/WIRING TO ALL REFRIGERATION RACKS X 41. FURNISH AND INSTALL ALL CONDUIT/WIRE TO VAV AND DUMP BOX CONTROLS I X 42. FURNISH AND INSTALL ALL CONDUIT/WIRE TO FURNISHED CONTROLS/DEVICES X 43. FURNISH( CPC VO BOARDS FOR EXISTING HVAC EQUIPMENT RETROFIT X 44.I4STA.L CPC 1/0 BOARDS FOR EXISTING HVAC EQUIPMENT RETROFIT I I X LEGEND: PUB - PUBLIX RM -RACK MANl1FACTUJRER RIC - REFRIGERATION INSTALLATION CONTRACTOR HC - HVAC CONTRACTOR CEM • CONDENSER AND EVAPORATOR MANUFACTURER OEM RCM - REFRIGERATED CASE MANUFACTURER EC - ELECTRICAL CONTRACTOR ACM - HVAC MANUFACTURER CPC -COMPUTER PROCESS CONTROLS EMS INSTALLATION RESPONSIBILITY CHART WAS SPARE STUB. INSTALL NEW CDs VALVE. RUN NEW OVERHEAD REFRIGERATION LINES. * 31E * 3& * WAS SPARE STUB. INSTALL NEW COS VALVE. RUN NEW OVERHEAD REFRIGERATION LIDS. L11 V12 r,a WAS 16.03UM DELI ISLAND CASES. INSTALL NEW RISER AS NEEDED. REUSE k EXTEND EXISTING LINE SET TO NEW LOCATION AS NEEDED.. WAS 16' 03UM DELI ISLAND CASES. INSTALL NEW RISER AS NEEDED. REUSE d EXTEND EXISTING LINE SET TO NEW LOCATION AS NEEDED.. WAS 2)12.03UM DELI ISLAND CASES. INSTALL NEW RISER AS NEEDED. REUSE k EXTEND EXISTING LINE SET TO NEW LOCATION AS NEEDED.. WAS 32' 05DM PRODUCE - 4. ON50M TEA CASE. DISCONNECT k REMOVE 4' ON5DM CASE. REUSE k EXTEND EXISTING LINE SET TO NEW LOCATION AS NEEDED.. * * * WAS SPARE. RUN NEW OVERHEAD REFRIGERATION LINES. WAS SPARE. RUN NEW OVERHEAD REFRIGERATION LINES. W pq 10 10 IN m DATEs JUJLY 05.2019 ROLAND JASMIN ENGMEfb ROLAND JASMIN T 08-12-2019 MAF0f jWfto4IWrniJWe A � c�WANY Hill PHOENIX 14350 Cherokee Ploce Chino, CA 91710 Phone: (909) 270-2111 CA •31581 A �00 00 C1 G1 ( I a $,;�w to m �� g �O 0 1 � a'I ,--N,0-N `' oo -j� SS -1 -8 S Q aJ W WO UZ -) 50 B 0) Z W m 'a Z � N W J I m U) O W c O 2 a C) C - ♦♦ vJ F_ W e W �a N W Q a w ^ ~m, I..L_ = O " X Om U� X W J M Co � aW z ^ I�I� HW U L0 qt' N r t W Z 0 L 2 0 U Q. %. 04 C mIT a- a W Cn N o F- m ppO > V>! J W . co -AI_j-'_ W , w�29a 9 Pco N (04"> m 0 a C) L L. V LLJ to"i 0 m Q W_ 0 LLJ V V�o m 0 Q LLJ W (DV N i_ m gad rn 0 N J D 2 4 2 m m N * rn z tj 0 00 N W h- G U W a C U R2. SPEC VERSION 1.18.17 AUG 2 8 2019 Hawkins Construction, Inc.