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INSTALLATION INSTRUCTIONS COIL -AWAY Series 600 Face Mounted STANDARD COiL-.AWAY DOOR COIL -AWAY•••• WITH H••s� �► F I t"Ti I., READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS A sample of the "INSTALLATION DATA" sheet is shown below. Factory order number on door components must match with factory order number on the "INSTALLATION DATA" sheet. Each door has individual "INSTALLATION DATA" sheet, L Page Dace • W O R K O R D E R W.O./Parent. WO ••••.....• • . • ..• • . • • ..••....•.. Plant. . . 17 Raleted BO Lot I. . Item Number. N.10" s Qty. Start Dt Reg D. Customer Job. Draaing P. CONFIGURED Statue . . . FAX: Pty. Type P.O. N . WALL OPENING : WIDE x HIGH PRDCT, BLAT T GAUGE : WINDLOAD 20 GUIDE TYPE . GUIDE ENTRY '1-YPE DRIVE SIDE DRIVE ND. BOTTOM BAR TYPE: BEAR MAIL-= VARINI6DOOR MOUNT : WALL MOUNT . _TI BEAR WEATHERSTRIP «•DOORSSRIBS:••• ,,��"�ABB:/COLOR♦.•• • ♦••••.••a.••••a.a.aaa••..•... ••.... • WtDVBTA•............................... .....•a.................• ...... �LATION DATA: --- DOOR SERIES : WALL OPENING WIDTH WALL O G NB N GUIDE TYPE B REFERENCE HAND DRIVE OPBRATION TYPE -•---------------------------------------- -----------•--- ---_- -• --• -- -------------- -------__---------------------- INITIAL TOTAL RELEASE DRIVE NO. CURTAIN/BOTTOM .11 T. COUN'raR ALANCE "EIGHT TURNS___ _TURNS TURN .._..________________ -___-________•-___I ----------•- ---------- ----- GUIDB GUIDE MOUNTING GAP CONFIG . . . . . . . Meeeag,.■ . . . . . . . . . . . . VERIFY THAT THE DOOR INSTALLATION can be accomplished before proceeding: • Locate the work order "INSTALLATION DATA" sheet inside the door hardware box. • Does the wall opening match the Opening Width and Height shown on the "Installation Data" sheet and Figure 1? • Are the guides you received suitable for the jambs? Compare the guides type shown on the "Installation Data" sheet wellh Figure 2. • Can the guides be installed plumb? • Check the sill for level. If sill is not level, mark the high sill location on the low side jamb. • The factory order number on the curtain and guides must match, Header I• — Opening width FIGURE UR 1 STANDARD GUIDES WINDLOAD RATED GUIDES Masonry Jamb Wood Jamb Steel Jamb Dimension Location Steel Steel Jamb Wood Jamb BuNdings Masonry Jamb FIGURE 2 NOTE: When steel jamb does not extend above the opening, use two thru-bolts to fasten each wall angle above the opening. See Figure 3. NOTE: Jamb fasteners shown In table below are supplied with doors that have a specified windload rating. The door installer must provide fasteners for doors that do not have a specified windload rating. JAMB FASTENER DRILL SIZE FASTENER SPECIFICATIONS Steel 3/8" Self -Tap Screw 11/32" Dia. Steel Iambs 3/16" thick recommended Concrete Filled Block 3/8" Expansion Soft 318" Die. Drift holes at least 3" from lamb corner per Instruction 307390-0001 Unfilled Block 3/8' Thru Bolt 7/18" Dia. Install 3" O.D. steel washer on opposite side of wall Wood 3/8" Lag Screw 1/4 " Dia. Drill hole 3" deep STEP 1 INSTALL GUIDE ASSEMBLIES ' • Locate the guide assemblies such that "S" dimension exists between the guides as shown in Figure 2. 're "' • The "S" dimension is shown on the "Installation Data" sheet. • Both guides MUST be on a level line and both guides MUST be plumb. FIGURE 4 • The "S" dimension must be held within 1/8" over the entire height of guides. • Doors that do not have a specified windload rating may be plug welded to steel jambs or attached with fasteners provided by the installer. See chart above. - - MASONRY JAMBS Hold "Z" guide against wall and drill mounting holes through the slots using drill - size shown below. Install jarnb fasteners on one guide. Recheck "S" distance and level, and continue with Installation. o - STEEL BUILDING -Screw Attachment Option Hold "E" guide wall angle against steel jamb and drill holes through the slots using collar drill size shown below. Install all jamb fasteners on one guide. Recheck "S" distance and level, and continue with installation. STEEL JAMBS -Weld Attachment Option for Doors with Specific Windload Rating FIGURE 5 Hold one "E" guide against steel jamb and tack weld In place using electrodes E6010 or E6011 and recheck "S" distance before proceeding. Fillet weld both sides of guide wall _ angle to steel jamb. Fillet size to be equal to the angle thickness and 2" long and spaced at 12" O.C. Figure 4 shows guide and jamb cross section with addtional welding details. STEP 2 ASSEMBLE DRIVE AND TENSION HEADPLATES - For Standard Coil -Away without hood: _ • Install bearing assemblies on both headplates In shaft hole farthest from the wall. 0 • Install bearing on OUTSIDE of tension headplate which has Tension Headplate Labels on it. See Figure 6. Right hand drive shown, left hand opposite. -- • Install bearing on OUTSIDE of of drive headplate. See Figure 5. For Coil -Away with hood: FIGURE 6 • For wall openings less than 11'-0" x 11'-0" install the bearing assembly on the OUTSIDE of the drive headplate in the hole near the wall. - - • For wall openings over 11'-0" x 11'-0" install the bearing assembly on the OUTSIDE of drive headplate In the hole farthest from the wall. See Figure 7. • Bolt the tension stop to the tension headplate as shown in Figures 8 and 9. set collar 0 FIGURE 7 TENSION END BRACK�j BOLT, ROUND HEAD STOP TENSION • NECK 3/9" x 1-1/4" LOCKWASHER 3/9° i 0 NUT, HEX 3/a FIGURE 8 i a t Gr a lush I It- T t1AHt-itL A55EM131LY DRIVE AND TENSION ENDS Right Hand Drive shown in Figure 10; Left Hand Drive is opposite. Look for an "R" for Right Hand Drive and "L" for Left Hand Drive stamped on the end of a shaft. Note that the push-up barrel with thru shaft turns at both ends; tension end has "M" size hole for pin and drive end is not stamped or keyed. STEP 6 INSTALLATION OF CURTAIN: See Figure 12. • The Sling Method is recommended because rolling the curtain onto the barrel assembly on the floor can cause curtain damage. • Suspend the curtain below the barrel on two or more slings or ropes rated for the weight of the curtain shown on the "Installation Data" sheet. • Center the curtain between the headplate brackets with pinned tension wheel against tension headplate. • Fasten the top slat to sling/rope and rotate the barrel to bring the top slat into place for attachment to the rings or to the pipe. • Attach top slat to the pipe with #10 tek-•screws at 24" on centers with washer under head of the screws. • Attach top slat to rings with 3/8" round head Torx screws and washers under head of the screws. See Figure 13. • DO NOT strip screw threads. • Coil the curtain completely on the barrel. 7Rapidlyg curtain could result in death or serious injury. Usend locking pliers on both guides to keep curtain in theuntil spring tension is applied to the barrel assembly. STEP 7 COMPLETE CURTAIN INSTALLATION FI • Place locking pliers on L.H & RH guides about 3 inches below the top of the guides. • Create enough slack in the slings or ropes so the curtain can be lowered into the guides and rest on the locking pliers. • Thread the bottom bar onto the bottom slat, and crimp the curl on the bottom bar inside the notch at each end of the slat • Feed the bottom bar and curtain into the guides to rest on the locking pliers. STEP 8 LOCK THE DRIVE by one of the options below: • Clamp locking pliers on the drive shaft with the end of the pliers against the wall. • Install sprocket and key on drive shaft and clamp locking pliers on sprocket with the end of the pliers against the wall. STEP 9 INSTALL CURTAIN STOPS on the bottom bar so they are under the headplates. See Figure 14. STEP 10 Attach the tension headplate label on tension heaciple when labels are in the hardware box. Verify Initial turns on the Door Installation Data sheet. Tension wheel is under high spring tension and could spin rapidly which could result in death or serious injury. Door must be open when adjusting spring tension. Use two winding bars 112" diameter steel rod, 2 to 3 feet long. BARREL A_S_SEMBj y TENSION END DRIVE END BEARING •^ KEYWAY jZ WELD J Io ATING SHAFT RIGID VITH PINHOLE FIGURE 10 SHAFT 1R KEYWAY _ DRIVE Counterbalance damage could allow curtain to close------ .— rapidly which could result in death or serious injury. A _ right hand drive headplate must be used with right hand barrel assembly to prevent damage; left hand drive head- PIN plate and left hand barrel must also match. I TENSION ,TENSION WHEEL ENb SHAFT STEP 4 BARREL AND HEADPLATE BRACKETS FIGURE 11 • Slide drive bracket onto the barrel drive shaft and slide the tension bracket onto the barrel tension shaft. • Install a set collar on drive shaft on outside of drive headplate. See Figures 5 and 7. • No set collar is required on tension shaft because the tension wheel must rest against tension headplate bracket. • Secure tension wheel to tension shaft using a pin as shown in Figure 11. The pin must fully engage the tension wheel which is against the tension headplate bracket. See Figures 6 and 9. The use of electric operator during installation of the door could result in death or serious injury. Do not connect power to electric operator until door Installation is complete including hood and covers. CAUTION: Use proper lifting equipment and correct lifting procedure to avoid injury. STEP 5 LIFT HEADPLATE BRACKETS AND BARREL AND BOLT THEM TO GUIDE WALL ANGLES • Use hex bolts and nuts to fasten headplate brackets to the OUTSIDE of the guide wall angle. • Bolt heads must be on the inside of the guide wall angle. • Headplate brackets must be square to the wall. • Secure the barrel and curtain between the brackets with the tension wheel against the tension bracket. IF CURTAIN IS WRAPPED ON BARREL., SKIP TO STEP 7. CURTAINS UP TO 12' X 12' ARE NORMALLY WRAPPED. ROPE FIGURE 12 GURE 13 STEP 11 APPLY INITIAL TURNS —Right hand drive shown, left hand opposite. • Wind Tension Wheel in the direction shown in Figure 15. Apply the Initial Turns shown on the tension headplate decal and on the "Installation Data" sheet. • Refer to Figure 6. Insert tension pin through hole in the flange of standard headplate bracket and into hole into tension wheel. Note: If headroom is limited above the standard headplate, insert tension pin into tension wheel and allow wheel to rotate until pin resets against the headplate flange. • Refer to Figure 9. Insert tension pin into hole in tension wheel and allow wheel to rotate until the pin is against tension stop. STEP 12 • Remove drive shaft lock procedure installed In Step 8. • Remove slings or ropes. • Remove the locking pliers from the guides. • Complete drive shaft installation per Figure 16. STEP 13 • Clear the opening below the door. • Close and open the door five (5) times and evaluate the tension adjustment. • A rolling door should snap into the head and barely tend to rise off the floor. It will also fall through the middle of its height. • Large doors may require a 35 Ibs, pull to raise with hand chain. A chain pull of up to 35 lbs. is permissible. NOTE: Instruct customers to use both hands to control both hand chains during the closing operation. STEP 14 ADJUST TENSION WITH DOOR IN FULLY OPEN POSITION • Use two winding bars to adjust tension one notch at a time to increase or decrease torque as required. • Use locking pliers on guides during adjustment process. STEP 15 FINAL CHECK to be completed before installing the hood. • Verify through entire travel of the door that the endlocks or windlocks on the end of the curtain are not rubbing the headplate brackets. Operate door several times to check for problems. • Check that the bottom bar is level in full down and full up positions and that curtain Is not binding against back of guide. • If curtain is level at bottom and not level at top, put shims between curtain and barrel on the low side. • The guides may be lubricated with a paste wax or silicone spray. DO NOT USE GREASE. • Verify good mechanical connection and tightness of fasteners, e.g., guides headplates, set screws and roller chain link. STEP 16 HOOD INSTALLATION • If hood supports are provided, snap a line across top of headplate brackets on the wall. Measure length of hood sections and locate hood support so the hood splice will fall on center of support. • Attach hood to hood bands on headplate brackets (and to supports If provided) by drilling a 7/32" hole through hood and blind. Then secure with 1/4" dia. x 3/8" long self -tapping screws (four per bracket and four per support). See Figure 17. STEP 17 PRODUCT SAFETY INSTRUCT11ONS The door installer has the following responsibilities: • Find labels in hardware box. • Attach Product Safety Label 301603 as directed on label. • Attach Hand Chain Safety Label 308126 to wall at eye level adjacent to hand chain, when applicable. • Demonstrate to the door user the correct way to control the closing speed of the rolling door with crank, hand chain or push-up operation; show that two hands should be used to control the hand chain. • Inform the door user about the following requirements from ANSI Z535.4: "Product safety labels should be periodically Inspected and cleaned by the product user as necessary to maintain good legibility." The product user should order replacement safety labels from the door manufacturteir as required to maintain legibility. • Electric operators must be installed on Ilhe door in accordance with the instructions from the manufacturer of the operator. • Doors with sensing edge must have Safety Label 607873 attached to the bottom bar and at eye level on the drive side guide or jamb. Sensing Edge can AWARNING fall without indication which could cause death or serious injury. Test operation daily. enRe7s STEP 18 LINTEL INSTALLATION • If lintel baffle is required, install baffle using 1 /4" fasteners suitable for type of wall material (wood, masonry, steel). Install per Figure 18 with brush aligned with centerline of coiled curtain. STEP 19 CHAINKEEPER • Attach to wall or door guide assembly. Instruct door users to wrap hand chain as shown in Figure 19. FIGURE 16 rl�Ynlr 10 AWARNING rk MOVING door could result In death or serious injury Do NOT close door until doorway Is clear INSTRUCTIONSSAFETY 1. Control the closing speed of crank, hand chain or push-up operated doora. 2. Do NOT stand or walk under door while door Is moving. 3. Keep doorway clear and In full view while operating door. 4. Do NOT allow children to operate door. 5. Unlock door before opening door. 6. Motor operated doors with sensing edge should be tested frequently. 7. Doors that do not open or close must be re- paired by B trained door system technician. Place lebel at a readable height on door drive akin guide orIwnb. Do NOT remove, cover, or palnl over label. Product user should kEpecl lhIs label periodically for Iegibill y, and should order ■ replacement label hum the door manulacturer as needed. craw t C u i M Qo I �n �N i RI, J U�� G U. m D in 0 r