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<br />KEY DRAWING
<br />STRUT INSTALLATION (continued)
<br />OIL
<br />END
<br />N
<br />ENO
<br />WAF
<br />C
<br />FIXTURE
<br />PREPARING FOR INSTALLATION
<br />Before beginning installation, make sure of the following:
<br />1. Opening width and height are correct for the product supplied.
<br />2. Jambs are plumb and the floor and header are flat and level.
<br />3. Headroom is adequate.
<br />NOTE: To determine adequate headroom, measure the distance from the
<br />bottom of the vertical angle to the centerline of the headplate
<br />bearing. Add the radius of the cable drum. This sum must be less
<br />than the calling height.
<br />4. Spring and/or bearing support pads are flush with the jambs.
<br />NOTE: When installing several clam of the some size and construction,
<br />complete one door insiallliltion first to assure proper fit and
<br />counterbalance.
<br />BOTTOM SECTION ASSEM,BILY
<br />1. Attach cable assemblies to bottom ilixh irep using Clovis pin and cotter pin.
<br />Align bottom fixture on bottom section. Attach with a minimum of three (3)
<br />fasteners and Insert track rollers. See FVure 1.
<br />WARNING DECAL
<br />%` 2. Attach Warning decal above each Botilixn Fixture" See Figure 1. 4oaB,a(Do4
<br />3. Attach end hinges by first Inserting t#>wa sTtaaw next
<br />to the barrel of the hinge in the lower hall.
<br />See Figure 2..
<br />NOTE: All end hinges are numbarW as their placement Is
<br />important. Starting from fire tam section, attach «B+E
<br />hinges In numerical orc"� with Number 2>.
<br />hinge for 2" track and Number 4 hinge for 3" track. `�a
<br />Anchor hinge securely with this earewr berme inserting theTIM,
<br />FIXTURE
<br />screw in the lower tip of the hinge. galbl
<br />Insert track rollers. Figure 1
<br />NOTE: If double end hinges easy sppplled, attach first end hinge
<br />In normal manner. lips the long stem roller, and slide
<br />second and hinge in p)alpe. Attach to section with same END HINGE
<br />fasteners and procedure as above. See Figure 3.
<br />a
<br />o "
<br />ROLLER
<br />I.D G-41 MMED
<br />THIS SCREW
<br />T TIGHTEN -per a,1aLE am STILE
<br />B n 7✓
<br />Figure 2 Ott
<br />3
<br />BOTTOM SECTION ASSEMBLY ( continued
<br />) 4 Attach lower leaf of the center hinge to the top of the section using thread forming screws. SIE
<br />Figure 4.
<br />figure 4
<br />THREAD
<br />FORNIING
<br />SCREW
<br />INTERMEDIATE SECTION ASSEMBLY
<br />1. Install end and center hinges per bottom section assembly on pages 4 and 5.
<br />NOTE: Install and hinges to one side of section only. Opposite side will be
<br />assembled according to the 4'INSTALUNG DOOR SECTIONS IN TRACK"
<br />•section on page 7.
<br />STRUT INSTALLATION
<br />When struts are required, they may be shipped from the factory_ unattached. To attacw struts:
<br />1. Determine number of struts supplied with door.
<br />2. Doors with odd number of sections receive struts on bottom, top and every other section.
<br />Doors with even number of sections receive struts on bottom, first intermediate suction up
<br />from bottom,top and every other section, See Figure 5.(Odd number of sections shown)
<br />b
<br />3. Locate all other struts in the center of the section except for the top section.
<br />Locate strut for top section 7-1/2" below top of door except
<br />when drawbar operator is being used. See Figure 5, Page 5.
<br />NOTE: Struts maybe repositioned up S Le1G
<br />to 5" above section centerline M STINT
<br />to dear any obstructions such /J'
<br />as windows or locks. �•�
<br />When two struts are required for each ® CENTS SME
<br />section, locate them 5" above and
<br />5" below centerline.
<br />4. Attach Warning decal 408616-0001
<br />and Paint decal 408616-0003 as
<br />shown in Figure 5.
<br />Figure 6
<br />END STILE \ �/
<br />5. Attach struts ufirle steal section is lying flat on a firm,1wel surface. Hold strut firmly against
<br />each stile solhaf self -drilling screws are driven throw the strut and stile.
<br />CAUTION: Load bearing capacity of the strut is lost If the hole is stripped .L.(
<br />out or If the strut is not held tight agMnst each stile.
<br />Install1wo 11e-20 self drilling screws per stile. See -Figure 6.
<br />6. When'a drawer operator is requested, attach the reinforcing angle, if supplied; to the top
<br />rail of the top section.
<br />Attach angle using one 1/4"-20 self dolling screw at each stile and an additional self drilling
<br />screw between each stile. See Figure 7.
<br />l a0ets lop St"-1101iRe 7 W 1131 top of door,
<br />EXCEPTION - When dw4woperator is required, use
<br />21' Dr 24' tDp section and iamiie top strut 11" io 12"
<br />below trap and cap top s■c1 00 angle as supplied.
<br />I74••20 SEL.FDRILLMG SCREW
<br />Tub 1r
<br />Figure 7 112• WL
<br />ONE STRUT TWO STRUTS
<br />PER SECTION PER SECTION
<br />INSTALLING DOOR SECTIONS IN TRACK
<br />SMUT
<br />n
<br />1. Position bottom section with hardware and rollers attached.
<br />NOTE: Do not Install top section of door at this time. Top door section should be installed
<br />AFTER horizontal track or upper vertical track has been installed. See pg 10, Figure 17.
<br />Brace door section in opening until end hinges or top fixtures and rollers are installed and
<br />secured to door section.
<br />2. Insert roller into end hinge on intermediate section. Hook roller into track and swing section into
<br />place, Set section on top of lower section
<br />3. Insert rollers into corresponding loose end hinge. Hook roller into track and swing and hinge
<br />onto door section. See Figure 8.
<br />CENTER
<br />4. Secure and hinges to door section. Refer to Figure 2, page 4. STILE
<br />5. Attach upper half of center and and hinges to bottom of next
<br />highest section. See Figure 9.�+
<br />6. Refer to Commercial Track Installation Instructions 408207-0001.
<br />swIND JIMM ,
<br />. OR FIXTURE
<br />oNrA sEtirTloN
<br />. TACH LOWER: `: Ri:: .
<br />toE eau ; Figure 8
<br />Figure 9 .
<br />LIFT HANDLE(STEP PLATE INSTALLATION ;
<br />LIFT HANDLES
<br />1. Locate M handles, vertically above bottom rail on first
<br />center ap'le over on lock side. See Figure 10. DATf#M CENTER
<br />aDLTIS STILE-
<br />2. Use handle as a guide and drill two 1/4"holes WASHER
<br />through center stile" I wa 1fHBX NUT
<br />3. Secure lift handles with (2)1/4" cartage bolts, washers -`��
<br />and nuts. See Figure 10. Figs 10 �� ""
<br />STEP LIFT HANDLE
<br />1. Locate lift handles horizontally on bottom section above eDAa�>t"
<br />bottom fixture. ITT
<br />FIJI
<br />2. Use handle as a guide and drill two 1/4' holes
<br />through end stile.
<br />3. Secure lift handles with (2)1/4" carriage bolts,
<br />lock washers and nuts. See Figure 11. Figure 11
<br />LOCK INSTALLATION
<br />END
<br />NUT
<br />END STILE LOCK
<br />CUTOUT N(�
<br />1. Center lock rod in track cutout. See Figure 12. TRACK, IN TRACK
<br />2. Retract lock rod and move lock assembly so j WASHER
<br />that the end of the lock rod is flush with edge END SMILE
<br />of door section in unlocked position.
<br />I= ROD
<br />3. Mark four holes. Drill 1/8' holes and attach
<br />with self -extruding screws. BOLT LOOK ROD
<br />4. Attach lock rod keeper. I ''
<br />SINGLE OR DOUBLE ROD LOCKSEIP-EKT;,DD,NG
<br />1. Plate outside handle assembly on outside of SCREWS
<br />section and insert carriage bolts. See Figure 13. Figure 12 Asa` Y
<br />2. Insert lockcase assembly on inside door.
<br />3. Insert lock stem and cylinder tongue in no-24 X 2,re
<br />proper place with bolts going through t10LT
<br />spacers. C�
<br />SP
<br />4. Secure nuts to through bolts, holding both
<br />inner and outer parts. HANDL STME .
<br />.. ASSEMBLY LOCK
<br />5. Install 4 self -extruding screws in lock ' ASSEMBLY
<br />assembly.. _
<br />.. DOER .
<br />sEcnDN ,
<br />OID-24
<br />NUT
<br />e
<br />=ZV
<br />Figure 13�
<br />BELF•IXTRUDND
<br />SCREWS
<br />NOTE: Lock- handle assembly maybe mounted In two ways, with handle positioned
<br />down (lockcase bar will have to be move to right or locked), or with handle
<br />held up In the unlocked position (masking tape may help hold handle in place
<br />while attaching lockcase).
<br />TOP FIXTURE INSTALLATION
<br />Attach top fixture using four fasteners and insert rollers.
<br />See Figure 16.
<br />NOTE: Top fixture may be inverted as required. "
<br />h) TCP SECTION
<br />If double and hinges are supplied, attach first top
<br />fixture in normal manner. Insert the long stem roller o
<br />and slide second top fixture in place. Attach to
<br />section with same procedure AENT,® .P FIXTURE
<br />Rl
<br />Figure 16
<br />IX14 X !VO'
<br />SELWIXTRUDWG
<br />SCREWS (4)
<br />FINAL ADJUSTMENTS
<br />d. On manually operated doors, attach pull down rope to botttom fixture and long track bolts
<br />located at a jamb bracket above mid -point of door height using a rope washer. See Figure 17.
<br />Attach the pull down rope on same side of door as lock assembly.
<br />1` LONG
<br />i
<br />1TiACK
<br />TRACKBOLT
<br />_
<br />CENTER
<br />BRACKET
<br />\ 'IF
<br />PULL
<br />ROPE NUT
<br />ROPE
<br />DISC
<br />Figure 17
<br />I '
<br />UPULL
<br />ROPE
<br />BOTTOM -
<br />FvnimE JL
<br />2. Adjust top fixtures to seat top section against header or header seal.
<br />3. Adjust lock rod keeper on track, if necessary, for secure locking and ease of operation.
<br />4. Lubricate all moving parts (hinge barrels, rollers, lock etc.) with regular grade machine oil.
<br />5. AffixWarning decal 408616-0002 to wall next to hoist handchain.
<br />LOCK INSTALLATION (continued)
<br />LOCKROD INSTALLATION
<br />1. Secure lockrod(s) to lockcase assembly. See Figure 14,
<br />2. Install guides) on lockrods. ENa Gum " '' END Gum
<br />3. Position guides) on end stile(s) 314" from edge of Gefl'Fi GUIDES
<br />section. Align with slots in track.
<br />4. Drill 1/8' mounting holes in end stiles) and secure WI „lr,
<br />guide(s) to end stiles. s
<br />5. Drill 1/8' mounting holes and secure guides LDeN�kde"d i
<br />t0 center stiles. End ,'" : "a % �� LW
<br />6. If uired, install lockrod kee 1 1DE
<br />KEEPER
<br />LOCKROD
<br />Ill- 0 X M N 1 ED00
<br />rep per(S) On SIOt 1T3 D i TRacK TRAM
<br />in track(s). „ BOLTS
<br />7. Install lock spring. Locate on left hand
<br />FPSSTENER
<br />ASSEIVIBLY
<br />L AS LOCK SPRING
<br />1241.OM
<br />e LW NUT FASTENER
<br />GLTIIDE
<br />4 Gone FASTENER
<br />+.
<br />. GslasBaoeO
<br />Q9 FASTBIM
<br />Figure 14
<br />LEFT HAND LOCKS
<br />All locks are shipped "Right Hand" installation (See Figure 15). If "Left Hand" installation
<br />is required, use the following procedure:
<br />1. Remove set screw, lock catch and lock bar spring"
<br />2. Pivot lock crank to opposite side of lock case.
<br />3. Re -install lock bar in opposite side of case. Align spring bar with slot in case and
<br />push lock release out of path of lock bar.
<br />4. Re -install look catch. Push lock release out of way allowing tab of lock catch to fit
<br />Den lock bar and lock release.
<br />betty
<br />5. Align hole in kook catch with hole in lock bar and re -install set screw.
<br />RIGHT HAND LEM HAND
<br />LICK
<br />CASE c SET Lax LOCK „ LOCK
<br />SCRRE1 EASE
<br />:.• . H . � B�MI N
<br />LACK
<br />BAR
<br />CRANKOOK
<br />Figure 15
<br />ANDY HLAVATY & ASSOC.
<br />P.O. Box 741396 • Dallas, Texas • 75374
<br />Voice (972) 783-0122 • Fax (972) 783-0124
<br />July 15, 2005
<br />Overhead Door Corporation
<br />1900 Crown Drive
<br />Farmers Branch, Texas 75234
<br />REF: Residential Wind Load Door Compliance for
<br />The Overhead Door Corporation
<br />To Whom It May Concern:
<br />I, Andy Hlavaty, certify that I meet the requirements of independence as detailed in
<br />Florida Statute 9B-72, Section 72.110.
<br />Sincerely,
<br />Andy H
<br />cc: files
<br />RE
<br />-�JAMB - -`
<br />-
<br />D NOTES
<br />B S. ANGLE -CON AND JAMB RACKETS (ttP MASONRY JAMBS)
<br />WHEN REINFORCED WITH THE LISTED STRUT. OPTION. USE 2
<br />a a" $IONS
<br />1. DESIGNED AND TESTED IN ACCORDANCE WITH F DRIDA
<br />STYLE TRACK -- 5/15' . 1 3/4" RAWL LOK/BOLT,
<br />STRUTS ONE SIZE SMALLER AT TOP AND BOTTOM OF FULL
<br />C. FOR 2 STRUT$ (P/N 407736-XXXX) DNLY--
<br />BUILDING CODE AND INTERNATIONAL BUILDING CODE,
<br />OR 1/4" WEDGE BOLT. OR EQUIVALENT.
<br />VIEW SASH OR GLAZED SECTION.
<br />- USE 1 SCREW (P/N 606679-OD02) AT EACH
<br />I, p
<br />2. PRESSURES LISTED AS 2 OE9GN/TEST PSF
<br />_
<br />C. ANGLE -OUT (TYP W000 JAMBS) STYLE TRACK- Q,
<br />STRUT. 2 STRUT Oft C-CHANNEL WSTAI"LATgIN:
<br />CENTER ATTACH.
<br />E ND STILE AND ENTE STILE TO
<br />3 SECTION HEIGHTS MAY VARY TO CREATE VARIOUS
<br />5/16" . 1 3/4" LAO BOLT, OR EOUNALENT.
<br />A. FOR STRUTS ONLY- USE ONE SCREW (P/N 505079-0002)
<br />�A
<br />ATTACH A STRUT STRAP AT EVERT HINGE,
<br />DOOR HEIGHTS. 24' MAXIMUM SECTION HEIGHT.
<br />IF ANGLE IN ON MASONRY JAMBS SEC NOTE fiB.
<br />ON BOTH SIDE OF STRUT (P/N 400650-XXXX) AT
<br />USE ONE SCREW Al THE TOP AND 90770M RAIL J�
<br />a. FOR ALTERNATE TRACK CONSTRUCTION SEE DRAWING 400792.
<br />D. JAMB BRACKETS (TYP WOOD JAMO.S) SVUE TRACK--
<br />EACH END STILE AND CENTER SAE.
<br />OF THE SECTION AND ONE SCREW THROUGH Z STRUT.
<br />3. iAS1FNING METHOD$ (TACK 10 WALL),
<br />1 ] 4" LA T OR OUNALENT.
<br />5/10'x / C 80L E
<br />B. FOR C-CHANNELS (P/N 40D617-%%X%) ON
<br />10 REFERENCE WS SPECIFICATION CHART •y+
<br />BASE ON BRA00 SPACING (SEE CFMRT BRONCO)'
<br />6. FOR COMMERCIAL HARDWARE DETAILS SEE DRAWING 406717.
<br />- USE 1 SCREW (P/N 60567Q-0002) AT EACH
<br />`
<br />FOR END STILE REOWREMENTS (SEE DETAIL E). ! �• .S
<br />STILE R
<br />A. ANGLE -IN (M STEEL JAMBS) STYLE TRACK--
<br />7, STRUTS TO BE ATTACHED A 3" FROM CENTER LINE OF SECTION,
<br />END STILE AND CENTER STILE TO ATTACH.
<br />-WHEN STANDARD SECTION WITH DOUBLE END STILE, A . 3.00' AND B . 6.5"
<br />WELD SLOT ON ANGLE. OR MELD REEL OF THE ANGLE.
<br />6. MULTIPLE FULL VIEW SASH OR GLAZED SECTIONS ACCEPTABLE
<br />_ gTTACH A BIR+PORi BRACKET Ai EACH END STILE AND
<br />-WHEN FULL VISION WITH DOUBLE END STILE. A . 1.OD" AND B . 0.6"
<br />OR BOLT THRU WITH 5/16" BOLT, OR EWNALEW.
<br />EAOPlA1E ORIZONTAL
<br />ON EVERY CENTER STILE, USE 2 SCREWS INTO THE STILE
<br />RACK
<br />AND I SCREW INTO THE C-CHANNEL.
<br />fi OPTIONAL
<br />8 -"*ICABLE
<br />DRUM
<br />CENTER HINGE
<br />TORSION SPRIwO iUll VIEW SECTION
<br />HEA
<br />=M
<br />i
<br />COUNTERBAUN
<br />g ANGLE
<br />Top FIXTURE
<br />D SECTION A -A.
<br />12.00
<br />RAD 12"�R 10"
<br />TRAc
<br />A14CLE-IN MOUNT
<br />Pj� OPTIONAL
<br />SECTiON B-a I'/2<" % 7' GLAZING
<br />(TYP. STEEL JAMBS)
<br />DINT BRACKET HORIZONTAL TRACK V''"
<br />HOLLOW BLOCK
<br />WILED AT
<br />TMAI
<br />ERTICAL
<br />`---^
<br />TRACK
<br />r
<br />1
<br />W[ATHERSEAI
<br />3B SECTION A -A
<br />AETA"Ep
<br />/
<br />ANGLE -IN AND BRACKET MOUNT
<br />A
<br />A WCATHERSEAL
<br />(TYP. MASONRI' JAMBS)
<br />ING
<br />OP
<br />HEJCFR
<br />SECTION F-F
<br />� ,.
<br />(REF)
<br />SCAB BRACKET
<br />BOTTOM WEATHERSE4
<br />D
<br />17-2-L.
<br />17
<br />(TYP)
<br />DOOR
<br />EIGHT
<br />-►
<br />MOI.DINO
<br />I
<br />SEE CHART
<br />BRACKET
<br />FOR
<br />SPACING
<br />-,
<br />SECTION A -A
<br />ScANGLE-OUT
<br />MOUNT
<br />C(TYP.
<br />WOOD JAMBS)
<br />SEE ON
<br />IRT FOR
<br />3 �STOpNO
<br />SAACKET
<br />SPACING
<br />END HINGE
<br />MINE
<br />F
<br />eD SECTION A -A
<br />JAMB BRACKET MOLMT 3' FOR BRACKET PACING OF 12" OR 24"
<br />ENO STILE
<br />(TYp. WOOD JAMBS) 12" FOR BRACKEN SPACING OF ]6"
<br />•
<br />CENTER 671LE
<br />262" IIAX DOD"
<br />SIDE ELEVATION OF TYPICAL COMMERCIAL
<br />TRACK
<br />BOTTUM FIXTURE ROLLER HOLDER REWIRED
<br />ON
<br />DETAIL E
<br />1p
<br />DOUBLE END STILES ONLY INTERIOR DOOR ELEVA71ON
<br />DOUBLE ENO SILL
<br />SIERID 4 4 26 -rL33 PSF_
<br />7 90 Z STRUT M11Y STRAP
<br />STEEL KE STRUT
<br />P/N 400660-XXXX P/N 407766-XXXX
<br />SCREW P/N 603579-0002
<br />BB 7 C-CHANNEL, 16 GA
<br />END STILE CENTER STILE P/N 400617-XXXX
<br />7 B SECTION D-D
<br />STEEL HS STRUT j FULL SECTION
<br />SECTION D-D
<br />STEEL H6 STRUT, 2 STRUT
<br />C-CHANNEL DR STRUTTACK ION
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<br />Z STRUT DD SECTION C-C
<br />SECTION RDNFORCMENT
<br />HS-00.0202.2s
<br />I HE 0.030
<br />HS-2 0.062
<br />H6-3 0.055 .50
<br />SUPPORT BRACKET
<br />DB P/N 409D63-XXXX
<br />SECTION D-D
<br />C-CHANNEL
<br />WF0 N U N MRf. 1MY N01 p+ -��--W
<br />A1
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<br />ANGLES' A .51
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<br />C
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<br />CIURMI
<br />AN aArA•1ab
<br />06/14/OS 2/ PSF+26'`26 MAX
<br />10/22/D3 I�q D- 410164
<br />Mu" °RFC
<br />N/A
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